What does it take to optimize your 102 FAST??

Tony's work is 2nd to none and once you see it yourself, you'll forget ever paying money for it

I heard back from one of the customers I helped with that intake and he picked up over 20 HP with the swap (some, most actually, are including it with a whole bunch of other changes....this customer just swapped intakes).
He was very pleased....this was over a stock GM LS7 intake.
It does require less work and less time to optimize so I actually charge a little less to port that piece (and the LS3....same deal....both are closer to optimal out of the box).
Hope this helps....
-Tony
I heard back from one of the customers I helped with that intake and he picked up over 20 HP with the swap (some, most actually, are including it with a whole bunch of other changes....this customer just swapped intakes).
He was very pleased....this was over a stock GM LS7 intake.
It does require less work and less time to optimize so I actually charge a little less to port that piece (and the LS3....same deal....both are closer to optimal out of the box).
Hope this helps....
-Tony
The Best V8 Stories One Small Block at Time
Thanks for all the positive comments etc.
Regarding this question I always inquire what the heads will be that I'm working with. Some of them I know already how large the intake port widths are....if I'm not sure I always ask my customers to measure the widths before I port the intake.
Usually they are between 1.050 and 1.100 but every now and they are thinner or wider than that depending on the situation.

-Tony
What do you use to port plastic with? I just picked up a 102 that has been ported(not by you) and the finish doesn't look anything like your pic. I am thinking of smoothing out what's there and not trying to port anymore.
Anyway....try getting some 120 - 150 grit cartridge rolls. I would probably steer you towards the 120. Getting too fine will just take longer and heat the plastic more as your trying to rework it. It doesn't have to be super smooth.
The bigger issue is not so much texture but shape....was it really properly reworked and opened up so there would be significant improvements in flow exiting the intake and entering the head?? Getting a handle on all the rough cartridge roll marks will make it aesthetically alot more pleasing but in functional gains it may be very insignificant.
Shape and cross sectional area are king....far more important than the surface finish although a nice surface finish after a well executed port job (with carbide cutters) always buttons everything up rather nicely.
PM or call me if you have anything more specific to your deal....
-Tony
My ports measured to 1.016" at it's wider section towards the middle/bottom third of the port and slightly tapers toward the top. On a side note; any idea of the port size here? They're P+P'd 243s I never got any info for.
I'll smooth the runners out by hand, but I'm not looking at trying to port anything. Just looking to smooth out any casting bumps or "flash" I think it's called.
Last edited by bayer-z28; Feb 12, 2011 at 08:08 AM.








