Some interesting reading on stepped headers
http://www.headersbyed.com/stepped.htm
The engines which probably benefit from stepped headers are tested and retested with various combinations of steps and diameters. Nextel Cup and F1 engines come to mind. F1 engines particularly appear to have very large primaries for their 90 hp per cylinder (or less) and a significant step at a length which appesrs to be the tuning length for their 18000 or so power peaks.
Cup engine exhaust testing keeps the header fabricators very busy. Remember these guys are looking for a horsepower or 3 or 4 in their testing which goes on 24/7. Their engines have a very specific combination which they are optimising.
Why are we still using 4 into 1 headers (stepped or not) rather than 4-2-1s like high-end engines (Cup) which often have a 3500 rpm operating range?


