Coolant issue
I pressurized my system last night just to verify there were no issues with all the work I performed. This morning it had lost about 5psi with no visible puddles.
I did have a lot of smoke out of the exhaust this morning starting up, 60 degrees outside temp. Even after idling and checking for issues for about 20 min and a 20-30 minute drive, I was seeing puffs of smoke from the exhaust as well as quite a bit of moisture. I can't really tell if this was normal or not.
Just went for another cruise and it was 5" low yet again. I'm going to pull the stupid heads
Since you've buttoned up all other points of leaks (new water pump, etc.) there is probably more stress on whatever issue/weak point still remains within the system. Maybe that's why it's suddenly seeming to get worse.
I know the combustion test was negative, but I do wonder what an oil analysis would show. Hard to imagine you're dumping that much coolant into the cylinders without some amount of cross-contamination, but I guess anything is possible as there are multiple modes of failure in this regard.
Have you looked at the plugs? Wonder if your overnight pressure tests would be able to push enough coolant into a cylinder that you could see it with a scope (if you have one, or have access to one)? That would certainly answer the question.
You eliminated a bunch of maybes, narrowing it down to one "maybe for sure" point, and that point is now THE focal point of the pressure pushing out coolant.
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Good call...this is where you were headed anyway.
Edit: (I'll bet you'll find one or two combustion chambers way cleaner than the rest...)
The larger head bolt on the far back driver's side was loose. I barely touched it and it came loose. The one next to it wasn't all that tight either. All others were extremely tight.












