





BBK vs. LS6 (Intake Manifold)
"A unique item of Gen IIIs is the composite ("plastic") intake manifold. Plastic intakes are great for car companies because of low mass, low cost of materials and cheap manufacturing. The downside, a big difference between them and aluminum or iron manifolds, is the high cost of tooling. Car companies justify that by spreading it over a huge run of parts. As the LS1 went to production, GMPT already knew more performance would come from a revised intake manifold, however, the cost of retooling was so high, it waited for the next iteration of the complete engine to make the investment. Cost is, also, why the performance aftermarket has, to date, not offered intake manifolds for the Gen III."
It is true that the aluminum is hotter to the touch but nobody has proof about the actual intake temp inside the manifold. Aluminum is used for heat sheilds for a reason. It is a great heat barrier. The heat in question is from the outside of the manifold not inside where the airflow is. Not to mention that the cold air from outside only spends about 1 second going through the manifold. A microwave can't even heat something in that amount of time. How much HP do you really think you loose even if the manifold was 50* hotter? If you spray nitrous like I do it would negate any argument anyway due to how cold nitrous is. Heat soak is a reality but it's actual effect on how much HP you loose on these motors is very minimal in my opinion. I would love to see Mythbusters try this one out. Below are some pics of the inside of my BBK manifold followed by a crude cutaway of an LS6. Notice how the LS6 uses posts or braces in the middle of the manifold to strengthen it. That can't be good for smooth airflow. I'm not knocking the LS6 by any means. I think it is a great manifold. I'm just tired of hearing about heatsoak. In my opinion the only disadvantage to the aluminum ones is weight. The BBK weighs in at about 25lbs whereas the FAST 90 is 11lbs. Not sure on the LS6 but 14-15lbs isn't really that much when you consider the fact that it has a 85mm opening vs. 78mm for the LS6. I also belive the plenum and runners are bigger and you have the ability to polish the outside as well as port the inside for even more gains.



It is true that the aluminum is hotter to the touch but nobody has proof about the actual intake temp inside the manifold. Aluminum is used for heat sheilds for a reason. It is a great heat barrier. The heat in question is from the outside of the manifold not inside where the airflow is. Not to mention that the cold air from outside only spends about 1 second going through the manifold. A microwave can't even heat something in that amount of time. How much HP do you really think you loose even if the manifold was 50* hotter?
It has been proven that icing down your intake WILL make your car faster because the motors heat that gets transfered into the intake heats the incoming air. Now would you rather have an intake that takes in alot of heat (aluminum) ar one that doesn't take in as much heat (composite)?
And i think it is just HILARIOUS that you think the aluminum intake is just hot on the outside and not the inside.
when any metal gets hot the heat spreads evenly from where it begins in this case the heads. with aluminum heads touching an aluminum intake the intake will slowely but surely reach the same temperature as the heads. "A unique item of Gen IIIs is the composite ("plastic") intake manifold. Plastic intakes are great for car companies because of low mass, low cost of materials and cheap manufacturing. The downside, a big difference between them and aluminum or iron manifolds, is the high cost of tooling. Car companies justify that by spreading it over a huge run of parts. As the LS1 went to production, GMPT already knew more performance would come from a revised intake manifold, however, the cost of retooling was so high, it waited for the next iteration of the complete engine to make the investment. Cost is, also, why the performance aftermarket has, to date, not offered intake manifolds for the Gen III."
It is true that the aluminum is hotter to the touch but nobody has proof about the actual intake temp inside the manifold. Aluminum is used for heat sheilds for a reason. It is a great heat barrier. The heat in question is from the outside of the manifold not inside where the airflow is. Not to mention that the cold air from outside only spends about 1 second going through the manifold. A microwave can't even heat something in that amount of time. How much HP do you really think you loose even if the manifold was 50* hotter? If you spray nitrous like I do it would negate any argument anyway due to how cold nitrous is. Heat soak is a reality but it's actual effect on how much HP you loose on these motors is very minimal in my opinion. I would love to see Mythbusters try this one out. Below are some pics of the inside of my BBK manifold followed by a crude cutaway of an LS6. Notice how the LS6 uses posts or braces in the middle of the manifold to strengthen it. That can't be good for smooth airflow. I'm not knocking the LS6 by any means. I think it is a great manifold. I'm just tired of hearing about heatsoak. In my opinion the only disadvantage to the aluminum ones is weight. The BBK weighs in at about 25lbs whereas the FAST 90 is 11lbs. Not sure on the LS6 but 14-15lbs isn't really that much when you consider the fact that it has a 85mm opening vs. 78mm for the LS6. I also belive the plenum and runners are bigger and you have the ability to polish the outside as well as port the inside for even more gains.
Your logic seems totally the wrong way round.
Most of the heat in a alumimiun intake is going to have come fro the rest of the engine, which it is mounted on.
Also aluminium conducts heat very well. Why else would they make heat sinks out of it?
http://www.debbiesrcworld.com/lrp31800_z18s_PS.jpg
http://www2.propichosting.com/Images/421565218/48.jpg
Also air doesn't need to be in the intake for very long. Else how would a heater work in a car. That is just cold outside air pushing thru a chamber which has been heated by the engine, and thus hot air.
Or even simpler, a hair dryer. Cold air moves at speed over some hot elements and ta-da! hot air.
And weight is weight, but worse than that, it will also raise the centre of gravity due to where the intake is located, i.e. on top of the engine.
Oh BTW you can port composite manifolds too.
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To the original poster, IMO I say go LS6, or if big plans are in your future then the FAST 90/90 setup.
Unless it's a show car and you want something shiny on top of the engine that is.
Oh yeah for futher proove, many exoctics and race cars (circuit) will normally use composit or carbon fibre intakes, not almuinium.
*changed huge pictures to links.
Last edited by WILWAXU; Dec 3, 2005 at 12:18 AM.
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I'm trying to learn something here- clearly aluminum absorbs heat very well. Would this help lower the surface temperature of the heads? I'm not saying this would make this manifold more beneficial but that's a lot of aluminum bolted to the heads. A what about the heat transfer to the throttle body? That can't be good.
If it's still touchable then it ain't hot!
An aluminium one will certainly be painful to hold your hand on and probably quite damaging to yourself.

-William
Headers are a completely different story. I was only brave enough to grab a hot header once. And that was after another friend grabbed them to show me the coating was that good. I still can't believe they cooled down that fast.
Moral of the story...get the aluminum intake coated.
Headers are a completely different story. I was only brave enough to grab a hot header once. And that was after another friend grabbed them to show me the coating was that good. I still can't believe they cooled down that fast.
Moral of the story...get the aluminum intake coated.

i dont think with all things being equal other than the material of the intake that there is a measurable difference in hp between the 2
i dont think with all things being equal other than the material of the intake that there is a measurable difference in hp between the 2
And yet another opinion....

Guess I might as well throw in another one as well...I think both of them are pretty similar when cold. The thing is, aluminum heats up real quick.







