Generation III External Engine LS1 | LS6 | Bolt-Ons | Intakes | Exhaust | Ignition | Accessories
Sponsored by:
Sponsored by:

pipe bending

Thread Tools
 
Search this Thread
 
Old Apr 5, 2006 | 11:18 PM
  #1  
dudemandanman's Avatar
Thread Starter
On The Tree
 
Joined: Oct 2004
Posts: 124
Likes: 0
Default pipe bending

as the title says, how can i bend exhaust pipes. i want to do a custom true dual set up and want to do as much as i can myself to save some money, so i want to know if i can bend the pipes myself without one of those pipe bending machines.

i'm not looking for drasting 90* bends, just a little tweaking. i was gonna go about just heating up the pipe with a torch at the bend and hope it gets soft enough to bend it.

will this work?!?!

please leave some feedback.

thanks!
Reply
Old Apr 5, 2006 | 11:47 PM
  #2  
Redneck Z's Avatar
TECH Addict
iTrader: (3)
 
Joined: Feb 2005
Posts: 2,305
Likes: 2
From: Citrus Heights, CA
Default

If you heat up your exhaust and bend it, you'll neck down the inner diameter of the pipe. It will probably flow worse than your stock exhaust! If you have a muffler shop press bend it for you, it MAY be a little better than your stock exhaust. Just save up untill you can do it right, unless you don't care about power and are just looking for a noise maker.
Reply
Old Apr 6, 2006 | 12:02 AM
  #3  
emerica4601's Avatar
TECH Enthusiast
iTrader: (5)
 
Joined: Feb 2006
Posts: 527
Likes: 0
From: king of prussia, pa (home) and williamsport, pa (school)
Default

i already tried this approach with my previous car. dont go the cheap way. save up and have it done professionally at a muffler shop where they can do mandarel bends. yeah, heating the pipe will work if u want to bend it, but ur talking time, precision, and many frustrating headaches.
Reply
Old Apr 6, 2006 | 05:03 AM
  #4  
300bhp/ton's Avatar
TECH Addict
20 Year Member
Liked
Loved
 
Joined: Jun 2005
Posts: 2,660
Likes: 14
From: England
Default

The only way to bend pipes is with a pipe bender, you can hire these. But to be honest if you didn't know this already I think you may be biting off more than you can chew.
Reply
Old Apr 6, 2006 | 06:04 AM
  #5  
magius231's Avatar
TECH Resident
20 Year Member
Photogenic
Photoriffic
Liked
iTrader: (8)
 
Joined: Aug 2005
Posts: 753
Likes: 5
From: Winston Salem, NC
Default

you can also buy mandrel U and J bends from Jegs, Summit, or maybe your local exhaust shop, and cut and paste them together.

If you don't know how to weld good forget it, let a shop do it or buy a kit. Don't try to bend your pipes with a torch, all your going to do is pinch them, sort of like bending a drinking straw too far.
Reply
Old Apr 6, 2006 | 07:20 AM
  #6  
GuitsBoy's Avatar
TECH Senior Member
iTrader: (4)
 
Joined: Apr 2003
Posts: 6,249
Likes: 3
From: Long Island, NY
Default

Originally Posted by magius231
you can also buy mandrel U and J bends from Jegs, Summit, or maybe your local exhaust shop, and cut and paste them together.
This was the approach I took. However if anyone ever looks under my car, they'll have a good laugh at my welding.
Reply
Old Apr 6, 2006 | 07:45 AM
  #7  
dudemandanman's Avatar
Thread Starter
On The Tree
 
Joined: Oct 2004
Posts: 124
Likes: 0
Default

wow, its a good thing i asked haha.

well looks like i'll just have an exhaust shop do it right for me.

thanks for all the input!!!
Reply
Old Apr 6, 2006 | 07:57 AM
  #8  
magius231's Avatar
TECH Resident
20 Year Member
Photogenic
Photoriffic
Liked
iTrader: (8)
 
Joined: Aug 2005
Posts: 753
Likes: 5
From: Winston Salem, NC
Default

I almost did it too, but I realized exactly how limited my welding skills are at this point, how limited my time was, and decided it wasn't worth having my car down for a week
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-1

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-2

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-3

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
story-4

Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

 Verdad Gallardo
story-5

Awesome K5 Blazer Restomod Comes With C7 Corvette Power

 Verdad Gallardo
story-6

10 Camaros You Should Never Buy

 
story-7

10 LS Engine Myths That Refuse to Die

 Verdad Gallardo
story-8

Five Reasons the Camaro Was the Most Pivotal Player in the Pony Car Wars 2.0

 Brett Foote
story-9

10 Reasons the LS7 Is GM's Most Extreme Naturally Aspirated V8 Engine Ever

 Verdad Gallardo
Old Apr 6, 2006 | 08:11 AM
  #9  
indyboom's Avatar
Banned
iTrader: (11)
 
Joined: Mar 2006
Posts: 259
Likes: 0
From: YOUR MOMS
Default

Here what you need... Two fat dudes.. And one tree... Its as simple as that
Reply
Old Apr 6, 2006 | 10:10 AM
  #10  
jdaniels's Avatar
On The Tree
iTrader: (12)
 
Joined: Jul 2005
Posts: 148
Likes: 0
From: Ballston Spa, NY
Default

Having an exhaust shop do it, and having a PERFORMANCE exhaust shop do it are 2 different things. 99% of exhaust shops will only have a crush bender, not a mandrel bender.

Make sure you know what you're paying for.
Reply
Old Apr 6, 2006 | 10:47 AM
  #11  
300bhp/ton's Avatar
TECH Addict
20 Year Member
Liked
Loved
 
Joined: Jun 2005
Posts: 2,660
Likes: 14
From: England
Default

A normal pipe bender is fine in most cases. Unless you are planning (seriously planning) well over 450rwhp I doubt a crushed bent pipe will really have much affect on HP.
Reply
Old Apr 6, 2006 | 11:21 AM
  #12  
GuitsBoy's Avatar
TECH Senior Member
iTrader: (4)
 
Joined: Apr 2003
Posts: 6,249
Likes: 3
From: Long Island, NY
Default

Originally Posted by 300bhp/ton
A normal pipe bender is fine in most cases. Unless you are planning (seriously planning) well over 450rwhp I doubt a crushed bent pipe will really have much affect on HP.
I agree here. Crush bent duals still have more cross sectional area than a single 3" pipe, which has been proven well north of 450 HP. IMO, the crush bends will affect the sound more than the power output, and eve that will be a slight change.
Reply
Old Apr 6, 2006 | 11:39 AM
  #13  
Redneck Z's Avatar
TECH Addict
iTrader: (3)
 
Joined: Feb 2005
Posts: 2,305
Likes: 2
From: Citrus Heights, CA
Default

Originally Posted by GuitsBoy
I agree here. Crush bent duals still have more cross sectional area than a single 3" pipe, which has been proven well north of 450 HP. IMO, the crush bends will affect the sound more than the power output, and eve that will be a slight change.
Not only do crush bends suck, but they also create turbulence which causes energy/power loss. Crush bends are junk IMHO, and I've seen dyno's proving this.
Reply
Old Apr 6, 2006 | 11:46 AM
  #14  
GuitsBoy's Avatar
TECH Senior Member
iTrader: (4)
 
Joined: Apr 2003
Posts: 6,249
Likes: 3
From: Long Island, NY
Default

Originally Posted by Redneck Z
Not only do crush bends suck, but they also create turbulence which causes energy/power loss. Crush bends are junk IMHO, and I've seen dyno's proving this.
Funny, cause ive seen dyno results disprove this. Ive also seen dyno gains of 16 RWHP from absolutely nothing on my very own car. A few HP here or there is well within the margin of error for a dyno and does not constitute a valid gain or loss, IMO.
Reply
Old Apr 6, 2006 | 11:49 AM
  #15  
Silver02Z28's Avatar
12 Second Club
iTrader: (2)
 
Joined: Oct 2003
Posts: 273
Likes: 0
From: So Cal
Default

Originally Posted by magius231
you can also buy mandrel U and J bends from Jegs, Summit, or maybe your local exhaust shop, and cut and paste them together.

If you don't know how to weld good forget it, let a shop do it or buy a kit. Don't try to bend your pipes with a torch, all your going to do is pinch them, sort of like bending a drinking straw too far.
+1
Don't try to bend them without a high dollar bender. Cheap benders just crimp or pinch. Mandrel benders cost thousands.
Reply
Old Apr 6, 2006 | 01:11 PM
  #16  
Redneck Z's Avatar
TECH Addict
iTrader: (3)
 
Joined: Feb 2005
Posts: 2,305
Likes: 2
From: Citrus Heights, CA
Default

Originally Posted by GuitsBoy
Funny, cause ive seen dyno results disprove this. Ive also seen dyno gains of 16 RWHP from absolutely nothing on my very own car. A few HP here or there is well within the margin of error for a dyno and does not constitute a valid gain or loss, IMO.
Like anything else on here, there are dyno's showing all kinds of things. You'll also probably find dyno's showing 15rwhp from a K&N filter also. You kind of have to weigh things out to come to a conclusion. Most of the dyno's I've seen on crush bent TD's have not been very positive. Just by looking at a crush bent setup, it's easy to see why it's not optimal. There's a reason people pay alot more for mandrel bends.
Reply
Old Apr 6, 2006 | 01:19 PM
  #17  
GuitsBoy's Avatar
TECH Senior Member
iTrader: (4)
 
Joined: Apr 2003
Posts: 6,249
Likes: 3
From: Long Island, NY
Default

Originally Posted by Redneck Z
Like anything else on here, there are dyno's showing all kinds of things. You'll also probably find dyno's showing 15rwhp from a K&N filter also. You kind of have to weigh things out to come to a conclusion. Most of the dyno's I've seen on crush bent TD's have not been very positive. Just by looking at a crush bent setup, it's easy to see why it's not optimal. There's a reason people pay alot more for mandrel bends.
Most of the crush bent setups that ive seen lose power were 2 1/4 piping. But it depends on how well it was fabricated. Ill bet that in the wrong hands, mandrel bends could be put togathe poorly enough to show a loss. Im not arguing that crush bends are as good as mandrel bends, certainly not. I just dont think the gap is as wide as people here will tell you. Personally, I have all mandrel bends over the axle all the way to the tips, and Im glad I spent the extra money.
Reply
Old Apr 6, 2006 | 04:07 PM
  #18  
300bhp/ton's Avatar
TECH Addict
20 Year Member
Liked
Loved
 
Joined: Jun 2005
Posts: 2,660
Likes: 14
From: England
Default

Originally Posted by Redneck Z
Not only do crush bends suck, but they also create turbulence which causes energy/power loss. Crush bends are junk IMHO, and I've seen dyno's proving this.
I personally don't think you should read too much into alot of these dyno results. I mean hell they can used to show just about anything.

Also crushed bends really aren't that bad, not if you're no where near the limits of the exhaust flow anyhow. On a 2.5" dual setup you'd really need to be looking at ~500rwhp Mustang Dyno.

And as for turbulance, well what happens when the exhaust gases pass thru a muffler? High performance mufflers can flow well enough not to affect flow of high powered engines, so I'm sure a crushed bend in a pipe can also.

And not all crushed bends affect the diameter that much, my brother had a crushed bent custom exhuast on his V8 Land Rover, the crush was actually very smooth and even with hardly any pipe diameter loss, maybe 1/16 to 1/8th of an inch at most but possibly not even that.
Reply
Old Apr 6, 2006 | 04:19 PM
  #19  
jdaniels's Avatar
On The Tree
iTrader: (12)
 
Joined: Jul 2005
Posts: 148
Likes: 0
From: Ballston Spa, NY
Default

Believe what you want, but crush bends suck when compared to mandrel bends. If you're looking for maximum performance don't settle for crush bends.

There is a reason why all performance exhausts made by reputable companies are mandrel bent.
Reply
Old Apr 6, 2006 | 05:21 PM
  #20  
Redneck Z's Avatar
TECH Addict
iTrader: (3)
 
Joined: Feb 2005
Posts: 2,305
Likes: 2
From: Citrus Heights, CA
Default

Originally Posted by 300bhp/ton
I personally don't think you should read too much into alot of these dyno results. I mean hell they can used to show just about anything.

Also crushed bends really aren't that bad, not if you're no where near the limits of the exhaust flow anyhow. On a 2.5" dual setup you'd really need to be looking at ~500rwhp Mustang Dyno.

And as for turbulance, well what happens when the exhaust gases pass thru a muffler? High performance mufflers can flow well enough not to affect flow of high powered engines, so I'm sure a crushed bend in a pipe can also.

And not all crushed bends affect the diameter that much, my brother had a crushed bent custom exhuast on his V8 Land Rover, the crush was actually very smooth and even with hardly any pipe diameter loss, maybe 1/16 to 1/8th of an inch at most but possibly not even that.

I am probably a little **** when it comes to my exhaust because I look at arteries for a living. I see the kinds of hemodynamic changes that are caused by tortuous vessels and obstructions. I see older patients with tortuous arteries, that look just like a crush bent exhaust lol. This does effect flow in an artery, and I do see turbulence caused by the tortuosity, as well as a pressure drop beyond. Some of this can be applied to a cars exhaust, and I think thats why I pay extra attention in trying to maintain good curves when it comes to my exhuast.
Reply



All times are GMT -5. The time now is 10:38 AM.

story-0
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-1
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-2
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-3
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE
story-4
Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

Slideshow: A one-off sports car that looks like a vintage Italian exotic-but hides a C6 Corvette underneath-just sold for the price of a new mid-engine Corvette.

By Verdad Gallardo | 2026-03-23 18:53:41


VIEW MORE
story-5
Awesome K5 Blazer Restomod Comes With C7 Corvette Power

Slideshow: A heavily reworked 1972 K5 Blazer swaps its off-road roots for a low-slung street-focused build with modern V8 power.

By Verdad Gallardo | 2026-03-09 18:08:45


VIEW MORE
story-6
10 Camaros You Should Never Buy

Slideshow: There are thousands of used Camaros on the market but we think you should avoid these 10

By | 2026-02-17 17:09:30


VIEW MORE
story-7
10 LS Engine Myths That Refuse to Die

Slideshows: Which one of these myths do you believe?

By Verdad Gallardo | 2026-01-28 18:10:11


VIEW MORE
story-8
Five Reasons the Camaro Was the Most Pivotal Player in the Pony Car Wars 2.0

The world was a better place when it was still around.

By Brett Foote | 2026-01-23 09:20:37


VIEW MORE
story-9
10 Reasons the LS7 Is GM's Most Extreme Naturally Aspirated V8 Engine Ever

Slideshow: The 7.0-liter LS7 was designed for absolute cutting-edge performance.

By Verdad Gallardo | 2026-01-07 18:36:00


VIEW MORE