Ported throttle body problems
I ported the front side of the TB, never going into or behind the blade area so I didn't think there were any problems with air getting by. After sometime I decided to tig the hole closed on the blade to eliminate any air getting by to see if that made a difference, nothing still idled like crap.
I changed the sensors with new ones and still nothing. The thing that doesn't make sense is one day it idles at around 800 and the other days at 1250. It also doesn't return to idle very fast, when I come to a light, depress the clutch the thing will idle up to 2000 and then down to 1250. I've changed the sensors, checked to make sure that little o ring on the IAC was in place and even put some dilectric grease on it to make sure it was sealing. Checked for vacuum leaks and made sure it was seating correctly and still nothing. If I snap the throttle at idle it just sits at 2000 grand for a few seconds then back to idle at 1250. I took readings with the Tech2 and the IAC is jumping all over the place at idle never consistent.
The only thing I can come up with is the cable arm itself, on my 02 this arm is bigger and not as elliptical where on the 98 it’s smaller and a perfect half moon. Would this make it idle crazy? My only hope now is to sell it to a friend with a 5.3 and buy a newer style TB, port it and see what it does. Unless somebody has any ideas.
I would drill the hole out to stock size and work from there. There's also an idle screw on the TB itself for adjusting the blade. The IAC is going to make the car idle where it wants to, but the screw acn help. Check the TPS w/ blade closed (just plug it in w/out installing it) using your old TB and adjust the new one to match.
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The easiest thing to do is just swap out the TB cams/shafts.



