Pacesetter headers installed - story and tips!
Wed night 6p - 9p: Removed STB (PITA w/o 15mm ratchet wrench), AIR, EGR and coil packs. The bolt closest to the firewall on driver side coil pack is a PITA. It has a brace on it (associated with AIR system) that is impossible to get of because that has another bolt on the back of the block. What I did was pry the brace off of the bolt then bend it out of the way to get the last bolt off. You could then try to get that bolt on the back of the block and remove the brace, or just leave the brace like I did.
Thurs night 6p - Fri 5a: Thursday we came in with confidence because we made decent time Wed. Well we ran into a bunch of little bumps.
Started with removing plugs. Had problems with last one on pass. side until I took off the cat and got to it from the bottom. Same goes for that last pass. side manifold bolt. No problems taking off exhaust bolts, just use PB blaster.
One issue on Thurs. was my stock Y was spot welded to the Borla cat-back so we couldnt get it off. Instead we cut it off with a sawsaw but this cost us a lot of time. After we took out the oil stick tube the passenger side header slid right in.
Then we tried the drivers side. That dreaded tab sticking off the block seemed to be blocking it. I mentioned removing the steering linkage (saw it in writeups) but we decided to try and grind down that tab first. Wasted a bunch of time and it really didnt help. Removed the steering linkage (remove the cardboardish shroud under the headlight and get to the bottom steering bolt from under the car). After the steering linkage was out of the way drivers side header slid right in. Putting the steering linkage back on was somewhat tough (some grease wouldve helped).
We finally finished at 5am, got a few hours sleep and I drove it (open headers!!) to muffler shop in the morning to weld on the Y and connect it to the borla.
Make sure you have wratcheting wrenches (best thing since slided bread). Also we kept sticking extensions over a ratchet to get a bolt down in the engine bay with some leverage.
Results: With the lid and cat-back I ran 13.6 @103 on street tires. Add headers and drag radials and I ran 13.0 @ 107. It sounds great, with the exception of it vibrating on the K-member at just the right RPM. Going to try to fix that with some exhaust wrap. No floorboard banging because the exhaust shop put on the way and kept it off the floorboard.
Theres no way I couldve done this without friends and I owe them a lot for staying up till 5a to finish it.
I'll work on a sound clip
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