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How to flycut pistons in an LS1 for free! (almost)

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Old 05-05-2010, 04:12 PM
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Originally Posted by chrs1313
would an air rachet work too...some much easier with the engine out...
If you had something to set your "chuck" depth so you don't go too deep, and you can fit it in there, sure, it would work.

I even contemplated wrapping a small rope around the valve stem and spinning it while someone pressed down gently on the valve stem haha. That would take a long *** time though.
Old 05-05-2010, 09:38 PM
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Originally Posted by Paint_It_Black
If you had something to set your "chuck" depth so you don't go too deep, and you can fit it in there, sure, it would work.

I even contemplated wrapping a small rope around the valve stem and spinning it while someone pressed down gently on the valve stem haha. That would take a long *** time though.
I bet that would take forever. I just used the 90 degree drill fitting which worked like a charm. Only needed it on the rear passenger side piston - the rest had plenty of access for the drill.
Old 12-15-2010, 08:39 PM
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Your Avatar FTW!
The bigger pictures are great too!

OH... and good job on the valve reliefs
Old 03-19-2011, 09:20 AM
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Another thanks for the write up!
Old 03-22-2011, 03:19 PM
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Great write up!

If anyone needs cheap oversized valves you can order from Rev Valves! Super cheap and great for something like this
Old 03-22-2011, 10:11 PM
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This should be a sticky
Old 03-28-2011, 07:55 AM
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Originally Posted by NemeSS
This should be a sticky
I agree
Old 03-29-2011, 04:06 PM
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This is just like the method I used. It works surprisingly well. Yes you definitely want to go ~.020 bigger than your valve size.

https://ls1tech.com/forums/generatio...g-results.html

Old 04-26-2011, 03:17 PM
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Would a 2.02 valve work for a stock valve (2.00) ? How about a 1.60 for a stock 1.55?
Old 04-26-2011, 03:44 PM
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It would but a 2.04 is preferable. It all depends how you "finish" the cuts.
Old 04-26-2011, 05:35 PM
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I just ordered a 2.05 and a 1.60 for good measure
Old 04-27-2011, 01:34 PM
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bad *** write up
Old 05-12-2011, 10:02 PM
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Just finished this today. Worked out really well! I took out .100 on the intake and .80 on the exhaust. Took about three hours total. I didnt use a wrench like the op. I checked each one of my cuts until I got to the desired cut depth. The only down side is sometimes the sand paper slips off the valve but it doesnt hurt anything but time.

I used
2.05 intake and 1.60 intake valves
36 grit sandpaper , seemed to work better than the 40 for me anyway.

I recommend this to anyone. I think I spent 30 total. 10 bucks a valve asnd 10 bucks in sandpaper. I already had tape.
Old 05-12-2011, 10:08 PM
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That is an awesome way of fly cutting the pistons. Should definitely be made into a sticky.
Old 05-12-2011, 10:33 PM
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Originally Posted by PREDATOR-Z
It would but a 2.04 is preferable. It all depends how you "finish" the cuts.
What would be the best way to finish the cuts?
Old 05-12-2011, 10:34 PM
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Originally Posted by 99_LS1_WS6
That is an awesome way of fly cutting the pistons. Should definitely be made into a sticky.
It really should. The nice part is the sand paper doesnt cut fast enough to mess up the pistons like porting a head can. Unless you sit there and drill for 3 min straight lol
Old 05-16-2011, 11:22 PM
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Originally Posted by LS1Formulation
Also, we ended up going back in and smoothing the eyebrows out and laying the edge back slightly so we can be absolutely sure that nothing will catch in case I float the valves.
What grit did you use?
Old 05-16-2011, 11:24 PM
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I just used this method...worked great and I ended up going .040-.045 deep, big thanks to the OP
Old 10-24-2018, 12:49 AM
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Default How deep can you safely cut?

I know this is an old thread but im running into PTV issues here's what i'm running:
Ls1 stock bottom end [2000 corvette]
PRC 5.3 heads milled .015 stage 2.5 port job
TSP cam 227/234 Lobe lift .353/.353 Valve lift .600/.600 LSA 111 ICL 109
cometic .045 gasket
Comp cams 1.72 gold rockers
Ls7 delphi lifters
7.35 comp pushrods
i have no valve clearance on my intake valves they are just scuffing the pistons while rotating by hand is it safe to cut the necessary clearances into the stock pistons or am i looking at changing my build?
Old 10-24-2018, 06:36 AM
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Originally Posted by Delagalaga!
I know this is an old thread but im running into PTV issues here's what i'm running:
Ls1 stock bottom end [2000 corvette]
PRC 5.3 heads milled .015 stage 2.5 port job
TSP cam 227/234 Lobe lift .353/.353 Valve lift .600/.600 LSA 111 ICL 109
cometic .045 gasket
Comp cams 1.72 gold rockers
Ls7 delphi lifters
7.35 comp pushrods
i have no valve clearance on my intake valves they are just scuffing the pistons while rotating by hand is it safe to cut the necessary clearances into the stock pistons or am i looking at changing my build?
You only need to cut as much as you safely need to clear. You could go back to stock rockers with that cam, and gain a little bit clearance wise. I like the gasket choice for quinch however. Lots of guys here, including myself have done this, and it’s really simple. Did you use clay to check for this? Seems odd that a 227/.600” camshaft would hit pistons, but stranger things have happened.


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