Fly Cutting stock pistons
Eventhough you have 8mm thickness you need to measure the thickness between the top of the piston and the first ring land groove..
I'd also like to know why you would cut a stock piston? Why wouldn't you just put in a set of new pistons if going through all that work?
If you're looking to lower your compression you could use a different head gasket.. Is this gonna be a FI car?
, but, as Slowhawk said, .080 is the generally accepted maximum.The reason to flycut factory pistons -vs- installing aftermarket pistons is ease and cost. It can be done with the shortblock in the car, and if done correctly and the correct amount, should not affect the piston's strength or longevity (unless large nitrous or boost is being used, in which case even a stock, unmodified piston would most likely fail). Also, is cheaper than installing new pistons, balancing, machine work, labor, etc. My pistons will be flycut about .070, fwiw (AS Stg 2.75, G5X3 on 112).
Shawn
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We did a preliminary cut of around .065/ .035 into the pistons, clayed, and still had too close a fit. Looks like the reliefs are going to end up being around .125 on the intakes, It'll probably be fine.






