head bolts
Please guys don't fall all this bs people post up that someone else told them!
I got other news for you...if the bolts were actually over torqued in the 1st place THEY WOULDN"T HOLD!
I'm done discussing this you do as you please...BAAA BAAA
They can be torqued accurately, but the point is that there isn't much of a margin of safety until the fastener reaches its yield or exceeds it. You can blindly believe they're fine and reuse them, or for a whopping $50, replace them and avoid taking the unnecessary the risk that they have been compromised.
If you don't believe GM makes mistakes in manufacturing and assembling engines at the plant, you should know that there is a company by the name of Waste Management that receives faulty engines from GM for recycling by the thousands.
Please guys don't fall all this bs people post up that someone else told them!
I got other news for you...if the bolts were actually over torqued in the 1st place THEY WOULDN"T HOLD!
I'm done discussing this you do as you please...BAAA BAAA
You seem like the guys who would reuse a damn band aid

anyways im done with this i think the OP knows what the right thing to do is based on everybody elses post. good luck with all of your stuff. hope your bolts last you forever.
measure the length of a new bolt; toque the bolt to specification using the recommended procedure; remove the bolt and measure the length, if the bolt length is different by 0.001" or more then the bolt is now "deformed".
When a steel "bar" is stretched without going past it's yield point, it returns to its original dimension when the tension is released; when it is stretched past the yield point, it will be longer than original when the tension is removed, the bolt is now "deformed"; continual cycles past the yield point introduces fatigue (breakage of the crystal structure) which eventually (sooner or later) allows a fracture.
Below the yield point, the bolt behaves like a spring and is able to return to its original length; between zero tension and the yield point, the bolt's change of length is proportional to the tension (i.e. this is the definition of a spring); above the yield point this proportionality is lost and the bolt starts stretching at a greater rate than the increase in tension... i.e. two things happen: bolt looses ability to clamp (it is now longer) and now has fatigue cycles (as the tension on it pulls it up/down thru the yield point).
Steel has a very interesting stress-strain curve, after the yield point the stress drops as the strain increases, see these article for a brief and simplified explanation of the behaviour of steel:
http://www.feppd.org/ICB-Dent/campus...data/basic.htm
http://www.eduresourcecollection.com...Elasticity.php
There are various text books which go deeper.
I do not think GM are trying to cheat anyone... they are using the properties of a steel bolt made from a given steel alloy to achieve the maximum performance from that bolt without going to a more expensive alloy (with "higher" properties).
Last edited by joecar; Dec 7, 2010 at 03:40 PM. Reason: spelling/grammar
http://www.complore.com/properties-m...nsile-strength
http://www.tpub.com/doematerialsci/m...lscience22.htm
http://en.wikipedia.org/wiki/Deforma...engineering%29
[ Hookes law: this is how a spring behaves in it's normal operating range ]
[ stress = tensile force per unit cross sectional area of bar ]
[ strain = increase in length compared to original length of bar ]
You guys ever hear of a company called Mercedes? they use the same head bolts and allow a percentage longer that you can measure each time untill the bolts are strechted beyond SERVICE. About 3-6 times. I'm not making this up trust me. You think ARP bolts are different than the GM bolts?
Tell ya what one of you reuse your old "factory installed bolts" and clean the threaded holes with a thread cleaner NOT A TAP and if any fail in service i will pay the repairs! I'm that sure of this.
Last edited by O2Form; Dec 7, 2010 at 12:02 PM.
The Best V8 Stories One Small Block at Time
O'll give you a great example, I was repairing a 88 Tuned Port GTA that had a bad miss. I had this thing apart 11 times! because the techs at gm were telling me the injectors should not be bleeding off anything. I'm not talking about a dealer.. WE were the dealer. Finally i said screw this i'm testing another car that didn't miss and guess what...IT DID THE SAME DAM THING. Moral of the story is don't believe everthing you think a exprert should know.
I don't have the exact specs to post but the bolts can be stretched quite a bit before they are not usable. Usually you would need to over heat them to get them to that point. See GM is covering their butts that no one reuses a overheated bolt. They didn't do this years ago and honestly i've seen some damage because people just don't know any better than to check ALL the bolts. Also years ago the threaded holes in the blocks were open so the bolt could be longer and not interfere, but regardless it would fail because it was too weak once heated to extremes an engine can get to.
I think the most important thing when working with these aluminum blocks is to have the proper tools to clean the threaded holes. Using a tap is the WRONG thing and its risking damage. Invest in a good set of thread chasers and you wiil be so happy.
Your the type of mechanic that I pay to do a job but replaces half the **** because you "know" what your doing and I find out 2 years later you dicked me. That's why no one touches my cars but me.
Guitsboy I admire your ingenuity and faith in trying something others say won't work because"GM" GOD MOTORS says it won't. Those bolts will outlast you!
Your the type of mechanic that I pay to do a job but replaces half the **** because you "know" what your doing and I find out 2 years later you dicked me. That's why no one touches my cars but me.
If we twist far enough we put it under enough tension that it is stressed and the amount of tension is equal to the strength of the bolt. If we exceed the tension point where the bolt starts to stretch farther than it can spring back to its oringinal length we just Torqued it To Yield.
Now realisicly we could do this over and over if we never exceeded yield, If we start to exceed yield every time the bolt gets a little longer every time. If we Torque to ABSOLUTE Yield the very 1st time the bolts are ONE USE ONLY.
Now heres the thing GM doesn't tell you this or how much they have been yielded or how much you can....SO BUY NEW BOLTS if you can't figure it out.
I can tell you this I watched LS1 engines being made and they were NOT TTY!








