New Crank Bolt Necessary?
We did the initial torque to 240 (don't have a torque wrench that goes that high, but we easily maxed my 150), loosened the bolt, tried the longer bolt, after several checks and double checks to see if the longer bolt would go in we gave up, took the old bolt (which seemed completely fine) and torqued it to spec, then attempted to get 140 deg, our stopping point was at ~105 deg when the quality craftsmen 1/2" extension sheared in half
the balancer seems in place and lined up, but this IS the first time I'm doing this... hence the questions...
^True... sadly shipping from places that sell it is wicked

Found this from an ls1tech post back in '01
The bolt has no undercut and is to short for it's diameter to be a TTY.
Just because a bolt is tightened using an angle sequence does not mean it is a TTY bolt.
If you really want to check you could measure a new and old bolt.
But they are so cheap that I see no reason not to replace them with new ones each time.
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Hi,when properly installed the crank balancer hub should extend 3/32-11/64 past the crankshaft snout. 240 ft. Lbs is correct torque. Use a new bolt to avoid issues as stated on above post. Have a blessed day. Jim
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I posted the GM procedures several times, however nobody seems to want to use them. Here they are again.
Either buy or make a tool. I made a simple tool for under $20 which is just threaded rod, three nuts and some washer. It performs the same job as step 4 in the GM procedure below. Set damper on crank, thread in tool until it bottoms and then back out 1/2 turn, then use the nut and washers to push to hub onto the crankshaft. Here is the tool and the GM procedure. Note that this is an interference fit of around 0.007" - 0.0011" with no key, so pressing it on correctly is key for it not to come loose again and not damaging the internal crank threads.


7th pic from the bottom, the text on the right...
"...to fix! Take your NEW crank bolt and..."
But like I have said ls1howto's methods have been called into question before...
Thank you vettenuts for the official way, though it seems the ls1howto writer deemed it acceptable to use a longer bolt to distribute the load over more threads... Which should be safe, but for future reference I like the method you posted more. Probably should have thought of it before but I was more in a following directions mode rather than a thinking mode that day...
7th pic from the bottom, the text on the right...
"...to fix! Take your NEW crank bolt and..."
But like I have said ls1howto's methods have been called into question before...
Hope all is well until the ARP bolt comes in.


