Generation III Internal Engine 1997-2006 LS1 | LS6
Sponsored by:
Sponsored by:

Inner valve springs AFU...

Thread Tools
 
Search this Thread
 
Old Mar 27, 2014 | 06:14 PM
  #1  
BO4THSS's Avatar
Thread Starter
Teching In
 
Joined: Jan 2012
Posts: 18
Likes: 0
Default Inner valve springs AFU...

so, i just got home from deployment last week and the wife has been driving my car for the past 6 months. the first thing i notice is my clutch is barely alive. i think the only reason you can still drive it is i have a centerforce df and the weights are keeping it alive, (barely)...

next, there is much more valvetrain noise than i remember so i pulled the valve covers off and found that 13 of my inner valve springs grenaded!!! i have quite the project ahead to make sure everything is ok.

question is why though? when i installed everything i made sure i checked installed height and was assured by a respected pp dealer that everything was compatible. i am going to list all parts in my valvetrain and hope that someone smarter than me has an idea.

Cam: 227/234 .616/.614 115 lsa
ls7 lifters
7.425" hardened pushrods
stock rockers
26926 dual springs (only inner springs AFU)

if it was just one spring that broke i wouldnt think too much, but 13!!!??? i thought i had a relatively mild setup, and im trying really hard not to be mad at the wife! lol.

thanks in advance for any ideas guys
Reply
Old Mar 27, 2014 | 06:31 PM
  #2  
poltergeist 02's Avatar
TECH Fanatic
10 Year Member
iTrader: (65)
 
Joined: Jan 2010
Posts: 1,402
Likes: 3
Default

were you using the factory valve seals?
Reply
Old Mar 27, 2014 | 06:37 PM
  #3  
Majestic9C1's Avatar
TECH Fanatic
10 Year Member
Liked
iTrader: (19)
 
Joined: Jun 2013
Posts: 1,667
Likes: 22
From: Cincinnati, OH
Default

what lift are the springs rated up to?
Reply
Old Mar 27, 2014 | 06:50 PM
  #4  
BO4THSS's Avatar
Thread Starter
Teching In
 
Joined: Jan 2012
Posts: 18
Likes: 0
Default

they are rated up to .675 max lift

they are not stock seals, they are the two piece guides and seals that came with the kit.
Reply
Old Mar 27, 2014 | 07:06 PM
  #5  
Darkman's Avatar
TECH Addict
iTrader: (2)
 
Joined: Apr 2009
Posts: 2,167
Likes: 6
From: Spring, Texas
Default

Those springs have open spring pressure of 470 pounds - too high for stock rockers.
Reply
Old Mar 27, 2014 | 07:32 PM
  #6  
BO4THSS's Avatar
Thread Starter
Teching In
 
Joined: Jan 2012
Posts: 18
Likes: 0
Default

that wouldnt have caused the inner springs to break though would it? im trying to find my invoice now to make sure they are the 926's, but im replacing the springs now anyways so that will solve that issue.
Reply
Old Mar 27, 2014 | 07:46 PM
  #7  
BO4THSS's Avatar
Thread Starter
Teching In
 
Joined: Jan 2012
Posts: 18
Likes: 0
Default

i just found the invoice, they are the 925's. so, max lift of .660", with open load of 405 lbs.
Reply
Old Mar 27, 2014 | 08:27 PM
  #8  
Darkman's Avatar
TECH Addict
iTrader: (2)
 
Joined: Apr 2009
Posts: 2,167
Likes: 6
From: Spring, Texas
Default

Originally Posted by BO4THSS
i just found the invoice, they are the 925's. so, max lift of .660", with open load of 405 lbs.
Well that leaves: (a) a bad batch of springs (it happens); (b) something wrong with the setup; or (c) interference with other parts.
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

 Verdad Gallardo
story-1

6 Common C5 Corvette Failures and What's Involved In Repairing Them

 Pouria Savadkouei
story-2

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-3

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-4

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-5

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
story-6

Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

 Verdad Gallardo
story-7

Awesome K5 Blazer Restomod Comes With C7 Corvette Power

 Verdad Gallardo
story-8

10 Camaros You Should Never Buy

 
story-9

10 LS Engine Myths That Refuse to Die

 Verdad Gallardo
Old Mar 27, 2014 | 09:33 PM
  #9  
BO4THSS's Avatar
Thread Starter
Teching In
 
Joined: Jan 2012
Posts: 18
Likes: 0
Default

if i was to go with 921's, could i still use my existing retainers? that might be a question i should ask comp cams...
Reply
Old Mar 27, 2014 | 11:03 PM
  #10  
.boB's Avatar
TECH Resident
iTrader: (1)
 
Joined: Jan 2014
Posts: 897
Likes: 33
From: Colorado Springs, CO
Default

Getting a bunch of springs in one set that are bad and having them grenade is not very likely. Certainly possible, stranger things have happened. But I wouldn't bet my engine on it.

The most common cause of valve spring breakage is binding. The spring coils actually contact each other. Two solid objects trying to occupy the same space at the same time is a bad thing.

When you installed the springs, did you use a micrometer to measure the installed height? Yours should be no less than 1.776" (good year, that).

Did you buy new spring retainers specifically made for those springs?

It's not your wife's fault, don't be mad at her about the valve springs. It's the fault of whoever built the engine. Besides, it's just a car. If it breaks, fix it. That's what we car guys do.

BTW, welcome home.
Reply
Old Mar 27, 2014 | 11:28 PM
  #11  
Brief Encounter's Avatar
On The Tree
iTrader: (6)
 
Joined: Mar 2007
Posts: 152
Likes: 0
From: Northwest Indiana (Highland)
Default

You need to check the remaining 3 and look for evidence of wear marks, as this would tell you whether or not the coils were binding.

You say the clutch is shot as well, its entirely possible that its been mechanically over-revved unbeknownst to you. I'd be curious to know what the pistons look like.
Reply
Old Mar 28, 2014 | 07:48 AM
  #12  
Old Geezer's Avatar
TECH Senior Member
iTrader: (3)
 
Joined: Jun 2004
Posts: 5,639
Likes: 71
From: GA, USA
Default

"and was assured by a respected pp dealer that everything was compatible. " So much for that theory.
Sounds like you didn't you check for correct p rod length. Y/n??
A couple clues:
1. The clutch is shot. Too many hi rpm shifts?
2. Missed some of them, and put the rpms to the moon. [Thus the inners are broken.]
Would be interesting to see what the tops of the pistons look like.
*** uming the springs are in @1.776, [like Bob said], and your cam is @ .614, that's a tite line of .060 clear...A couple missed shifts, and ????

Wifey didn't loan your car to her 16yo cousin, did she??

Last edited by Old Geezer; Mar 28, 2014 at 07:57 AM.
Reply
Old Mar 28, 2014 | 05:50 PM
  #13  
BO4THSS's Avatar
Thread Starter
Teching In
 
Joined: Jan 2012
Posts: 18
Likes: 0
Default

yeah, i used the retainers for the 925's. cant remember exact measurement for installed height, will measure again once i get ahold of a micrometer.

the reason i put the 7.425" pushrods in was bc i had been told by multiple people that it would help with valvetrain noise. when we measured it was slightly over 7.4, and that the extra .020 to .025 would act like a slight preload on the lifters.

the wife assures me that she was the only one driving the car and that she doesnt remember over revving the engine. she did admit to racing a 5th gen on the highway but said once she got a car length on him she let off. so who knows... im trying to find a borescope to check out the pistons. i would rather not tear the heads off again, but ill post pics if i find anything.

as long as everything checks out, i have my eye on a a set of lunati golds that should work well. im thinking i will go with 7.400" pushrods even if its a little noisy.

im sticking with the centerforce df, it always held really well and felt very good.

lastly, what calculators do you guys use for valvetrain geometry?
Reply
Old Mar 28, 2014 | 06:14 PM
  #14  
99Bluz28's Avatar
TECH Senior Member
iTrader: (35)
 
Joined: Nov 2007
Posts: 9,705
Likes: 12
From: C. V., Kalifornia
Default

With stiffer and harder valve spring they tend to be more brittle when cold, so you always want to let the engine warm up some before doing any driving. If you just start it up and take off with a cold engine like with stock springs, then your nice aftermarket valve springs will have a much shorter life.
Reply
Old Mar 28, 2014 | 06:28 PM
  #15  
BO4THSS's Avatar
Thread Starter
Teching In
 
Joined: Jan 2012
Posts: 18
Likes: 0
Default

yeah, it gets cold here in nyc, which im sure the wife didnt consider. im sure the city driving contributed to the clutch issues also, she tends to ride the clutch in traffic.
Reply
Old Mar 28, 2014 | 07:29 PM
  #16  
brandon6.0's Avatar
TECH Addict
15 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (32)
 
Joined: Dec 2009
Posts: 2,331
Likes: 29
From: Glennville, GA.
Default

Hmm where is your rpm rev limiter at? I run patriot duals and had a lil larger cam with ls7 lifters and 7.4 pushrods. Ran that setup for almost 2 yrs pretty hard! Still using same springs with larger cam today. I would get new springs and 7.4s.
Reply
Old Mar 28, 2014 | 07:30 PM
  #17  
brandon6.0's Avatar
TECH Addict
15 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (32)
 
Joined: Dec 2009
Posts: 2,331
Likes: 29
From: Glennville, GA.
Default

Any pics?
Reply
Old Mar 29, 2014 | 01:54 PM
  #18  
BO4THSS's Avatar
Thread Starter
Teching In
 
Joined: Jan 2012
Posts: 18
Likes: 0
Default

i havent had a chance to tear it apart yet, but these are the best i could take with a cellphone.

the rev limiter is set to 6600.
Attached Thumbnails Inner valve springs AFU...-spring2.jpg   Inner valve springs AFU...-spring4.jpg  
Reply
Old Mar 29, 2014 | 06:42 PM
  #19  
Brian Tooley Racing's Avatar
FormerVendor
iTrader: (13)
 
Joined: Oct 2002
Posts: 1,943
Likes: 7
From: Bardstown, KY
Default

The locators that Comp uses are .520" ID which allows the inner springs to contact the seals. There have been cases where the inner springs pulled the seals off the guides so that might be part of the issue.

Also when I checked those retainers on bone stock heads they checked at 1.820", the springs don't coil bind until 1.000"

I would not run dual gold springs, they don't tend to last.

Our kits uses .505" ID, install around 1.780" and coil bind around 1.050" so there's less chance of spring surge.
Reply
Old Mar 29, 2014 | 11:25 PM
  #20  
BO4THSS's Avatar
Thread Starter
Teching In
 
Joined: Jan 2012
Posts: 18
Likes: 0
Default

Originally Posted by Brian Tooley
The locators that Comp uses are .520" ID which allows the inner springs to contact the seals. There have been cases where the inner springs pulled the seals off the guides so that might be part of the issue.

Also when I checked those retainers on bone stock heads they checked at 1.820", the springs don't coil bind until 1.000"

I would not run dual gold springs, they don't tend to last.

Our kits uses .505" ID, install around 1.780" and coil bind around 1.050" so there's less chance of spring surge.

would you recommend staying with my 7.425 pr or going with 7.400?
Reply



All times are GMT -5. The time now is 03:57 PM.

story-0
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-1
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-2
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-3
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-4
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-5
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE
story-6
Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

Slideshow: A one-off sports car that looks like a vintage Italian exotic-but hides a C6 Corvette underneath-just sold for the price of a new mid-engine Corvette.

By Verdad Gallardo | 2026-03-23 18:53:41


VIEW MORE
story-7
Awesome K5 Blazer Restomod Comes With C7 Corvette Power

Slideshow: A heavily reworked 1972 K5 Blazer swaps its off-road roots for a low-slung street-focused build with modern V8 power.

By Verdad Gallardo | 2026-03-09 18:08:45


VIEW MORE
story-8
10 Camaros You Should Never Buy

Slideshow: There are thousands of used Camaros on the market but we think you should avoid these 10

By | 2026-02-17 17:09:30


VIEW MORE
story-9
10 LS Engine Myths That Refuse to Die

Slideshows: Which one of these myths do you believe?

By Verdad Gallardo | 2026-01-28 18:10:11


VIEW MORE