5.3 crank install procedure
Install the middle cap with the bolts finger tight, pry the crank forward, push the middle cap up against the thrust surface, tighten the middle cap bolts fairly tight.
Recheck end play, it should be the same. Hint, it won't be more!
If not the same, say within .001", figure out why.
I believe getting it right is critical
Last edited by RonSSNova; Jun 14, 2022 at 06:22 PM.
Checked play today and hit 0.005, but went ahead and redid the torque procedure just to be safe. After resetting thrust and retorquing, I hit 0.005 again so at least it’s consistent. I checked cam end play cause I was there and it hit 0.005 as well which I think is within spec
Checked play today and hit 0.005, but went ahead and redid the torque procedure just to be safe. After resetting thrust and retorquing, I hit 0.005 again so at least it’s consistent. I checked cam end play cause I was there and it hit 0.005 as well which I think is within spec
For a billet converter, are you talking something like this from banks? Or is there somebody else out there that would be better to look at?
https://official.bankspower.com/tech...-diesel-tough/
Can you get a billet converter for a 4L80E, and what’s the end play if you’re going billet - does it drop down to that manual range?
How would you increase the end play to get it out to 0.007 - machine the side of the main caps and block, grind down the bearing, go with a bearing with a thinner wall maybe?
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For a billet converter, are you talking something like this from banks? Or is there somebody else out there that would be better to look at?
https://official.bankspower.com/tech...-diesel-tough/
Can you get a billet converter for a 4L80E, and what’s the end play if you’re going billet - does it drop down to that manual range?
How would you increase the end play to get it out to 0.007 - machine the side of the main caps and block, grind down the bearing, go with a bearing with a thinner wall maybe?
Do this to both the upper half and lower half. Clean them off with some brake cleaner, Or in a clean parts washer if you have one. Don’t just wipe them down, because you’ll never get all the grit off with a towel…they need sprayed or dunked in a parts washer. Brake clean is great for this. Set the bearings back in the saddles, and set your crank back in. Oil it as though your assembling it. Re-check your thrust setting after final torque. Re-do as necessary to get to where it needs to be. Takes some time, but is really simple to do. Take your time. Be gentle setting crank back in as always.
….edit…you’ll cut through the outer coating into copper. This is fine. Don’t be alarmed.
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Do this to both the upper half and lower half. Clean them off with some brake cleaner, Or in a clean parts washer if you have one. Don’t just wipe them down, because you’ll never get all the grit off with a towel…they need sprayed or dunked in a parts washer. Brake clean is great for this. Set the bearings back in the saddles, and set your crank back in. Oil it as though your assembling it. Re-check your thrust setting after final torque. Re-do as necessary to get to where it needs to be. Takes some time, but is really simple to do. Take your time. Be gentle setting crank back in as always.
….edit…you’ll cut through the outer coating into copper. This is fine. Don’t be alarmed.
Additionally, looks like I have some more trans specs to look into for this. However, if I upgrade to a billet converter later on, is the bigger end play going to be an issue with the billet converter? I guess if it is then I’ll just change bearings, but I’d like to know do I can plan ahead
Additionally, looks like I have some more trans specs to look into for this. However, if I upgrade to a billet converter later on, is the bigger end play going to be an issue with the billet converter? I guess if it is then I’ll just change bearings, but I’d like to know do I can plan ahead
.007 would be a good “middle of the road” number for any auto setup. Will not be an issue later for whatever converter you choose.
.007 would be a good “middle of the road” number for any auto setup. Will not be an issue later for whatever converter you choose.
Get the entire drivetrain up to normal temps. Then, using a lift, or ramps, quickly get under the car while everything is hot (expanded). Locate the pinch bolt, and loosen it.
Then quickly tighten.
This puts the splines in the expanded (hot) position, without putting the tremendous pressure that pushes on the thrust bearing. I believe Kurt Urban Performance has some sort of jig that you can buy, and it allows you to precisely drill into the main oil feed galleys from the wear face of the thrust bearing, which will then be pressure fed with oil. RonSSnova has told me there is an aftermarket flex plate/starter ring gear that has the female spline area beefed up considerably, which eliminates the need for a pinch bolt........











