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Trouble with pushrod length checking - please help

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Old Sep 2, 2023 | 06:48 PM
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Default Trouble with pushrod length checking - please help

Hello,
I have a junkyard gen III 5.3L LM4 with 100k miles that I just picked up. I swapped the stock cam and springs with an 01 z06 cam and springs. New lifter trays. Also pulled the heads off, gapped the rings and put in MLS head gaskets. Reused the stock lifters. I dropped each lifter into a bucket of clean oil and shook them for a few seconds before installing.

Now I am checking pushrod length. I watched the Holdener video on checking pushrod length.

https://youtu.be/JpbuI4xqgyo?si=vpg6oPvwKSCwpzOJ

I have never done this before. I noticed that one lifter I can obviously compress by hand by pushing my thumb on top of the pushrod. All of the others feel rock hard and I can't compress by hand. Which one is normal?

When doing the 'turns' method on the compressible lifter, I get a length longer than expected. I get between 1.25- 1.375 turns with 7.575 on the length checker.

When I do it on the 'hard' lifters, after I set the rocker to zero lash, and I am turning the rocker bolt, it seems to just compress the spring and takes a large amount of turns. For example, when I do this with the adjustable pushrod at the same 7.575, it takes 3.25 turns. But it's obvious that the lifter isn't compressing and just the spring is.

Not sure what to make of this. Opinions?

Thanks

Last edited by fusion_ta66; Sep 3, 2023 at 08:34 AM.
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Old Sep 2, 2023 | 08:16 PM
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Originally Posted by fusion_ta66
Hello,
I have a junkyard gen III 5.3L LM4 with 100k miles that I just picked up. I swapped the stock cam and springs with an 01 z06 cam and springs. New lifter trays. Also pulled the heads off, gapped the rings and put in MLS head gaskets. Reused the stock lifters. I dropped each lifter into a bucket of clean oil and shook them for a few seconds before installing.

Now I am checking pushrod length. I watched the Holdener video on checking pushrod length.

https://youtu.be/JpbuI4xqgyo?si=vpg6oPvwKSCwpzOJ

I have never done this before. I noticed that one lifter I can obviously compress by hand by pushing my thumb on top of the pushrod. All of the others feel rock hard and I can't compress by hand. Which one is normal?

When doing the 'turns' method on the compressible lifter, I think it works as expected. I get between 1.25- 1.375 turns with 7.575 on the length checker. So the length I need would be 7.575. Does that sound like the right length for this setup?

When I do it on the 'hard' lifters, after I set the rocker to zero lash, and I am turning the rocker bolt, it seems to just compress the spring and takes a large amount of turns. For example, when I do this with the adjustable pushrod at the same 7.575, it takes 3.25 turns. But it's obvious that the lifter isn't compressing and just the spring is.

Not sure what to make of this. Opinions?

Thanks
I find it hard to believe you need a pushrod that much longer with so much OEM parts used. Why not get the length checker short enough to torque the rocker down, get zero lash, measure and then add appropriate lash?
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Old Sep 2, 2023 | 10:10 PM
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After more research it looks like most people that run the LS6 z06 cam in a 5.3 use either stock 7.400 pushrods or 7.425 pushrods. So I'm not really sure why I'm getting different numbers. I will try again with a different method

At this point my main concern is the lifters. I am wondering if I should have done something different before I installed them. I thought fully submerging them in fresh oil was sufficient. I'm guessing that the one lifter that I can compress has air in it. But should all the other lifters be basically incompressible?

The thought has crossed my mind that perhaps the lifters are bad, but 15 of them? The boneyard said it ran great.

Feeling a little sick about this as I just bolted on the heads. Looking for some guidance, please.
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Old Sep 5, 2023 | 06:54 AM
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"When doing the 'turns' method on the compressible lifter, I think it works as expected. I get between 1.25- 1.375 turns with 7.575 on the length checker. So the length I need would be 7.575. Does that sound like the right length for this setup?"

Absolutely not. You are starting out with a checking length .135 longer than stock.
Adding in 1.3/8th turns just pushes the lifter cup into the bottom of the lifter.
As mentioned, use the checker at stock length to begin with.
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Old Sep 5, 2023 | 09:02 AM
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Originally Posted by Old Buzzard
"When doing the 'turns' method on the compressible lifter, I think it works as expected. I get between 1.25- 1.375 turns with 7.575 on the length checker. So the length I need would be 7.575. Does that sound like the right length for this setup?"

Absolutely not. You are starting out with a checking length .135 longer than stock.
Adding in 1.3/8th turns just pushes the lifter cup into the bottom of the lifter.
As mentioned, use the checker at stock length to begin with.
I agree on the starting out with checking length being set too long. But not .135" longer. If stock length is 7.400, he is starting .175" too long, not .135", which is even worse......

Last edited by grinder11; Sep 7, 2023 at 03:27 PM.
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Old Sep 5, 2023 | 10:16 AM
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"he is starting .175" yoo long, not .135"
Happens when one gets to the octogenarian era!
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Old Sep 5, 2023 | 11:05 AM
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Thanks everyone. For clarity, I didn't start at 7.575. I started with 7.300. that resulted in the rocker bottoming out before I even got to zero lash. I then kept increasing the pushrod checker until I got into the appropriate turns range as shown in the video.

When I checked length with the zero lash method and add in appropriate preload, I do get 7.400-7.450 length and that seems right.

But, I was hoping for opinions on my lifters. Is what I am seeing normal? I'm assuming that once I fire the engine and it runs for a few seconds, all the lifters will be 'unstuck' and not be so rock hard. Because now when I do the 'turns' method as highlighted in the Holdener video, any turns past zero lash just compress the spring.

Otherwise I'll have to take the heads back off and possibly get new lifters, which obviously isn't ideal.

Thanks again
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Old Sep 7, 2023 | 03:33 PM
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Originally Posted by Old Buzzard
"he is starting .175" yoo long, not .135"
Happens when one gets to the octogenarian era!
Yeah, LMAO, I'm not quite 70 yet. Must be early onset!!!
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Old Sep 7, 2023 | 06:46 PM
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Happens when one gets to the octogenarian era!
It never gets better. Just wait til you get to the bicentenniarian era and that damn Halley's Comet keeps coming around disturbing everybody.

The CORRECT way to use the adjustable push rod is to lengthen it until it JUST BARELY takes up all the SLACK in the valve train. At that point in the process, doesn't matter how far the lifter plunger depresses, how easy it is to depress, or ANYTHING ELSE about the lifter plunger. It's supposed to be all the way up against the retaining ring. Adjust it to THAT POINT and NO FURTHER. Check its length. THEN AND ONLY THEN, add your desired preload to that measurement, and order.

7.400 - 7.450" sounds much more believable.

What will actually happen with the lifters once the engine is running is, they will ALL get "rock hard", at the height that the push rods hold them at. The one(s) that aren't "hard" now merely have no oil in their little chamber. They'll get "hard" once oil gets pumped into them.

Take it from someone whose lifter doesn't need any little blue pills in spite of all the centuries.
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Old Sep 8, 2023 | 07:50 AM
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"Take it from someone whose lifter doesn't need any little blue pills in spite of all the centuries."

Me either!
My problem is excessive "torque rise".
Bend it down, and it jacks your heels off the floor.
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Old Sep 14, 2023 | 07:22 AM
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I abandoned the turns method for checking length, the only way to do it in my opinion is with an adjustable checker and a set of calipers, neither of which are terribly expensive. I would also buy new, quality lifters; they are also not cripplingy expensive in most cases. You don't want to have to tear into it again to replace a used lifter. Ask me how I know!!
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Old Sep 14, 2023 | 09:47 AM
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Originally Posted by MplSS
I abandoned the turns method for checking length, the only way to do it in my opinion is with an adjustable checker and a set of calipers, neither of which are terribly expensive. I would also buy new, quality lifters; they are also not cripplingy expensive in most cases. You don't want to have to tear into it again to replace a used lifter. Ask me how I know!!
I totally agree with you. I know nobody likes to spend more $$ than they have to, but when you're far enough into it that the heads are off, unless you're under 30,000 miles on the lifters, I'd buy new ones. Whenever my heads are off on the Gen 3/Gen 4, I ALWAYS install new trays. Trays are always bought at the Chevy dealer......
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Old Sep 21, 2023 | 07:51 PM
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Originally Posted by fusion_ta66
Hello,
I have a junkyard gen III 5.3L LM4 with 100k miles that I just picked up. I swapped the stock cam and springs with an 01 z06 cam and springs. New lifter trays. Also pulled the heads off, gapped the rings and put in MLS head gaskets. Reused the stock lifters. I dropped each lifter into a bucket of clean oil and shook them for a few seconds before installing.

Now I am checking pushrod length. I watched the Holdener video on checking pushrod length.

https://youtu.be/JpbuI4xqgyo?si=vpg6oPvwKSCwpzOJ

I have never done this before. I noticed that one lifter I can obviously compress by hand by pushing my thumb on top of the pushrod. All of the others feel rock hard and I can't compress by hand. Which one is normal?

When doing the 'turns' method on the compressible lifter, I get a length longer than expected. I get between 1.25- 1.375 turns with 7.575 on the length checker.

When I do it on the 'hard' lifters, after I set the rocker to zero lash, and I am turning the rocker bolt, it seems to just compress the spring and takes a large amount of turns. For example, when I do this with the adjustable pushrod at the same 7.575, it takes 3.25 turns. But it's obvious that the lifter isn't compressing and just the spring is.

Not sure what to make of this. Opinions?

Thanks
Just checking. Are you on the base circle of the cam? If you are on the lobe it will take many turns.
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Old Sep 23, 2023 | 12:12 AM
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I did it just like Holdener did in his video, so I believe so. I'm more concerned at this point if my lifters are acting normally.
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Old Sep 25, 2023 | 09:44 AM
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Originally Posted by fusion_ta66
I did it just like Holdener did in his video, so I believe so. I'm more concerned at this point if my lifters are acting normally.
Lifters acting normally? It sure sounds like they are. Whenever I get a new set of 16, there are always at least several that are "soft." Soaking in oil in the old days probably worked better then than now, due to the super tight tolerances modern machinery (with competent machinists!!) enables. Just soaking in oil never worked for me. What HAS occasionally worked is submerging in oil, and working the lifter piston back and forth with a pushrod. Harder to do now with a roller wheel. Again, this has worked sometimes, but not always....
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