E85 - whats it take and is it worth it?
You will the proper fuel lines and fittings for E85. Plus bigger injectors because E85 needs more fuel. For your build i would look for some GM 50 lb flex fuel injectors which are pretty cheap. I have them on my 5.3 head and cam and are very easy to tune since the data is easy to find.
Is it worth it? My only experience is with my 2023 F150 5.0 and i did it on a 2018 GMC 6.2 and it is definitely worth it.
30% less gas mileage, without the full 30% savings on fuel price (at least where I am), so will cost you more per mile
30% larger injector needed for whatever HP level you are aiming for
30% more fuel pump needed for same gas HP number.
More frequent fillups.
Hard starting in the cold (most E85 stations actually dilute more with regular gas in winter to compensate for this). I drove mine all winter and had no problems at 77%+ all winter.
My experience is the way larger injectors made it tough to tune the idle at low pulsewidths, but not a con if you have a pro tuner. I have tried Deka 80's and 60's with "fair" success.
Finding E85 if you DD the car on a trip, but my car runs "ok" on 93 in an emergency. Car trims it to 25% and it's acceptable AFR, safe to drive, just keep it out of PE mode LOL.
Some cars get the E85 black goo problem.. my opinion is that this occurs on certain cammed cars that have a lot of overlap that causes this. I have never seen it with stockish cam with tens of thousands of miles on E85 in turbo L33.
If you're not high horsepower you may already have this 30% overhead in your current parts list but make sure you do the math.
I think if you keep your fuel system sealed/closed like factory did, you probably won't have problems with E85 storage in the tank. I have friends that had some in a gas can over a winter and it seemed fine. Moisture in the air gets absorbed, and the e85 also could evaporate in a vented fuel system.
Pros:
Basically your timing and KR problems all go away.
Yes power is better if you adjust timing (and maybe compression) to take ADVANTAGE of the E85, which I'm sure you would since you need to tune VE anyway.
Exhaust pipes/turbo/rear bumper are all much cleaner and sootless in my case.
You feel a "little" less guilt about having no cats. :-)
Last edited by mk3cn4; Apr 8, 2025 at 10:15 AM.
You will the proper fuel lines and fittings for E85. Plus bigger injectors because E85 needs more fuel. For your build i would look for some GM 50 lb flex fuel injectors which are pretty cheap. I have them on my 5.3 head and cam and are very easy to tune since the data is easy to find.
Is it worth it? My only experience is with my 2023 F150 5.0 and i did it on a 2018 GMC 6.2 and it is definitely worth it.
30% less gas mileage, without the full 30% savings on fuel price (at least where I am), so will cost you more per mile
30% larger injector needed for whatever HP level you are aiming for
30% more fuel pump needed for same gas HP number.
More frequent fillups.
Hard starting in the cold (most E85 stations actually dilute more with regular gas in winter to compensate for this). I drove mine all winter and had no problems at 77%+ all winter.
My experience is the way larger injectors made it tough to tune the idle at low pulsewidths, but not a con if you have a pro tuner. I have tried Deka 80's and 60's with "fair" success.
Finding E85 if you DD the car on a trip, but my car runs "ok" on 93 in an emergency. Car trims it to 25% and it's acceptable AFR, safe to drive, just keep it out of PE mode LOL.
Some cars get the E85 black goo problem.. my opinion is that this occurs on certain cammed cars that have a lot of overlap that causes this. I have never seen it with stockish cam with tens of thousands of miles on E85 in turbo L33.
If you're not high horsepower you may already have this 30% overhead in your current parts list but make sure you do the math.
I think if you keep your fuel system sealed/closed like factory did, you probably won't have problems with E85 storage in the tank. I have friends that had some in a gas can over a winter and it seemed fine. Moisture in the air gets absorbed, and the e85 also could evaporate in a vented fuel system.
Pros:
Basically your timing and KR problems all go away.
Yes power is better if you adjust timing (and maybe compression) to take ADVANTAGE of the E85, which I'm sure you would since you need to tune VE anyway.
Exhaust pipes/turbo/rear bumper are all much cleaner and sootless in my case.
You feel a "little" less guilt about having no cats. :-)
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