Rollmaster Double timing chain broke!
Could it break? Sure as ANYTHING can break but again it is just extremely unlikely since the LS1 is so easy on timing chains in the first place. People like the Double rollers for strength and longevity as they do typically last a lot longer under bad conditions. Breaking the chains with the kind of stuff that was being mentioned is just a huge rarity and that should throw a red flag up to any normal engine builder.
I HAVE seen many broken LS1 chains but they were all on cars where the owners did the installs themselves and none were Rollmasters and only one was a double roller. I have ALSO seen where people put timing chains on with hammers and screwdrivers and have bent links and chewed up gears and loose bolts ALL the time and the things still didn't let go yet but they were on the way so that is why I am saying this.
The important thing is that you find out what really caused your problem even if it was the extremely unlikely "spontaneous and unexpected chain breakage" problem we are going over here. Just don't fool yourself.
And the part about the "Experts", I know what you mean I have seen some interesting things myself but don't get me wrong, there are some pretty reputable shops out there (including ourselves *cough-cough*
) that seem to know the GenIII very well. But there is one shop that actually advertises that they are "experts". I can't remeber their name
I know what you mean about the "circus stuff" that goes on in the LS1 world but, please tell me you are not serious about pistons being upside down.

Also the chain could have been damaged but you usually see that when initially cleaning the chain before installation. A little inspection goes a long way as I've found some crazy things in my time. I've been racing cars since 1983 pretty regualrly. For 17 years I raced every other weekend and won quite a few different championships in the SCCA and we are quite a bit harder on stuff than the 1/4 mile people are besides the NOS effect!

Was going down hill, just let off the throttle, halfway downhill the engine stopped like someone turned it off. I put it in netural and attempted to restart it, no go.
So that left me with muscling the steering to a right corner at the bottom of the hill.
Tried to crank the engine and thought it was firing but not turning over; that was the sound of a piston smashing a valve inside!
Had the car towed to a shop, they took it apart and found out the timing chain broke.
It needed 2 new complete heads since the valves beat up the heads good, the pistons were fine.
2 years later, I took it to a shop finally that knew what they were doing (they're no longer in business, went bankrupt)
They took the valve covers off and noticed only 2 rockers moved very little, not the full range the other rockers were doing.
The old engine was taken out and I tore it down, found out the camshaft had cyl #7 intake lobe worn out to a circle and same thing for cyl #8 but it was the exhaust lobe. I still have the camshaft in my garage attic to show that indeed a cam can wear good and round off to a circle.
A new 377 stroker engine was put in with a 700R4 transmission.
It didn't run powerful as I excepted it to. About a 1/2 yr later, I had another shop look at it, they did a compression test and found 2 dead cylinders, WTF! i was running a V8 in a 6 cyl mode the whole time while it was installed.
The shop took the engine out and had it sent out for overhaul, the damn overhaul shop took over 6 months to finish it (really don't think they started working on it when it came in) and the mechanic was suspicious of the engine when it came back to the shop, he took it apart and found the camshaft bent, 2 pistons were cracked. He had to do the work at the shop in replacing all the pistons and the camshaft and disputed the charges with the engine overhaul shop.
Now it's in my driveway waiting for the spring to finally come. So much work and time wasted in this...
My 99 SS with cnc ported heads, 918s, Ti retainers, TR 7.400 pushrods, TR224 on 114, and Cloyes Hex-a-just timing set w/ GM OE chain had about 5000 hard miles when the chain broke. Teardown revealed that there was apparantly enough slack in the chain that a lazy 5700rpm shift to fifth on the freeway induced a resonance or something of the sort in the chain. This resonance carried all the slack in the chain around to about ten o'clock on the upper sprocket - the point of least clearance between the chain and the block. When the cover was removed the chain was still jammed between the block and cam sprocket. Five bent valves later... I find myself no fan of Cloyes timing sets and a new disciple of chain dampeners.
Let me stress that this engine had 46,000 miles on the bottom end, but only 5000 on the heads and valvetrain, including both the sprockets and chain of the timing set. Any assembly errors would have materialized long ago, as I don't baby my car one bit. Three dyno pulls, four open track days (MSR and TWS) and lots of max effort street runs both around town and on the open road surely would have shed light on a problem (except perhaps chain stretch) long ago.
My conclusion: anything can break, give the right circumstances and stresses. Take all precautions possible: in this case I would say run a dampener in all manual trans applications.
Tony
(I need to update the colection of broken parts in my sig some day)
The Best V8 Stories One Small Block at Time
In the first picture, it looks like only one half link is missing...
We closely inspected the chain and found another link broken about halfway around from the first one...
Mike's above is not what I am talking about but his could have been damaged before delivery etc. Who knows? It is also "possible" that it was defective as was said before but you can probably ask him yourself how many of these Rollmasters he's seen broken vs. the other brands.
The motor is a C5R blocked 427 in a 02 Z06 making 530RWHP. The car is street driven and the chain broke when I was going through the gears on a highway run approx 4200RPM.
I guess these double roller chains break more often than everybody thinks. The motor had several 1/4 mile passes and about 8 dyno pulls on it before it broke without warning.
I installed the double roller for cheap insurance that something like this would not happen. I just hope the motor stays together after I repair everything, who knows what this does to the bottom end even if there was no piston damage.
Does anyone know if just the double roller chain can br purchased with out the gears (especially since mine hasnt been ran yet)? Are the JWIS much better or does it even matter?
Were the cam sprocket and crank gear within .010" of each other as installation instructions dictate?
ROCNDAV
Hell, now I'm afraid to run the motor hard the whole reason I built it up in the first place.


