Rollmaster Double timing chain broke!
#41
FormerVendor
Originally Posted by Another_User
What's the point of a double-roller if it breaks just like a regular chain. Wouldn't it be a better design if it was actually two chains? At least then if one breaks you hear it, and it might damage easy to replace stuff on the front of the engine (and even then not so bad) and not your entire engine. Thats sucks.
Could it break? Sure as ANYTHING can break but again it is just extremely unlikely since the LS1 is so easy on timing chains in the first place. People like the Double rollers for strength and longevity as they do typically last a lot longer under bad conditions. Breaking the chains with the kind of stuff that was being mentioned is just a huge rarity and that should throw a red flag up to any normal engine builder.
I HAVE seen many broken LS1 chains but they were all on cars where the owners did the installs themselves and none were Rollmasters and only one was a double roller. I have ALSO seen where people put timing chains on with hammers and screwdrivers and have bent links and chewed up gears and loose bolts ALL the time and the things still didn't let go yet but they were on the way so that is why I am saying this.
The important thing is that you find out what really caused your problem even if it was the extremely unlikely "spontaneous and unexpected chain breakage" problem we are going over here. Just don't fool yourself.
#42
FormerVendor
Originally Posted by IconAutoSports
Same go's for the chain that I have broken. How could this engine make almost 550 rwhp go to the track and a few dyno days and have no issues at all then, one day it breaks while aggresively driving it on the street. We have thoroughly inspected this engine and there are no signs of any kind of cam/ cam bearing damage, piston to valve clearance issues, pushrod length, valvetrain geometry problems? I'm not trying to get into a pissing match with you at all. I just wonder why you are such a firm believer that the chain is not the issue because in my case with this engine, it looks that way.
And the part about the "Experts", I know what you mean I have seen some interesting things myself but don't get me wrong, there are some pretty reputable shops out there (including ourselves *cough-cough* ) that seem to know the GenIII very well. But there is one shop that actually advertises that they are "experts". I can't remeber their name
I know what you mean about the "circus stuff" that goes on in the LS1 world but, please tell me you are not serious about pistons being upside down.
And the part about the "Experts", I know what you mean I have seen some interesting things myself but don't get me wrong, there are some pretty reputable shops out there (including ourselves *cough-cough* ) that seem to know the GenIII very well. But there is one shop that actually advertises that they are "experts". I can't remeber their name
I know what you mean about the "circus stuff" that goes on in the LS1 world but, please tell me you are not serious about pistons being upside down.
Also the chain could have been damaged but you usually see that when initially cleaning the chain before installation. A little inspection goes a long way as I've found some crazy things in my time. I've been racing cars since 1983 pretty regualrly. For 17 years I raced every other weekend and won quite a few different championships in the SCCA and we are quite a bit harder on stuff than the 1/4 mile people are besides the NOS effect!
#43
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Originally Posted by Stryker
with about 500 miles on my new rollmaster.. now i am worried
#45
I had a timing chain break in a '74 Nova with only 60k on it.
Was going down hill, just let off the throttle, halfway downhill the engine stopped like someone turned it off. I put it in netural and attempted to restart it, no go.
So that left me with muscling the steering to a right corner at the bottom of the hill.
Tried to crank the engine and thought it was firing but not turning over; that was the sound of a piston smashing a valve inside!
Had the car towed to a shop, they took it apart and found out the timing chain broke.
It needed 2 new complete heads since the valves beat up the heads good, the pistons were fine.
2 years later, I took it to a shop finally that knew what they were doing (they're no longer in business, went bankrupt)
They took the valve covers off and noticed only 2 rockers moved very little, not the full range the other rockers were doing.
The old engine was taken out and I tore it down, found out the camshaft had cyl #7 intake lobe worn out to a circle and same thing for cyl #8 but it was the exhaust lobe. I still have the camshaft in my garage attic to show that indeed a cam can wear good and round off to a circle.
A new 377 stroker engine was put in with a 700R4 transmission.
It didn't run powerful as I excepted it to. About a 1/2 yr later, I had another shop look at it, they did a compression test and found 2 dead cylinders, WTF! i was running a V8 in a 6 cyl mode the whole time while it was installed.
The shop took the engine out and had it sent out for overhaul, the damn overhaul shop took over 6 months to finish it (really don't think they started working on it when it came in) and the mechanic was suspicious of the engine when it came back to the shop, he took it apart and found the camshaft bent, 2 pistons were cracked. He had to do the work at the shop in replacing all the pistons and the camshaft and disputed the charges with the engine overhaul shop.
Now it's in my driveway waiting for the spring to finally come. So much work and time wasted in this...
Was going down hill, just let off the throttle, halfway downhill the engine stopped like someone turned it off. I put it in netural and attempted to restart it, no go.
So that left me with muscling the steering to a right corner at the bottom of the hill.
Tried to crank the engine and thought it was firing but not turning over; that was the sound of a piston smashing a valve inside!
Had the car towed to a shop, they took it apart and found out the timing chain broke.
It needed 2 new complete heads since the valves beat up the heads good, the pistons were fine.
2 years later, I took it to a shop finally that knew what they were doing (they're no longer in business, went bankrupt)
They took the valve covers off and noticed only 2 rockers moved very little, not the full range the other rockers were doing.
The old engine was taken out and I tore it down, found out the camshaft had cyl #7 intake lobe worn out to a circle and same thing for cyl #8 but it was the exhaust lobe. I still have the camshaft in my garage attic to show that indeed a cam can wear good and round off to a circle.
A new 377 stroker engine was put in with a 700R4 transmission.
It didn't run powerful as I excepted it to. About a 1/2 yr later, I had another shop look at it, they did a compression test and found 2 dead cylinders, WTF! i was running a V8 in a 6 cyl mode the whole time while it was installed.
The shop took the engine out and had it sent out for overhaul, the damn overhaul shop took over 6 months to finish it (really don't think they started working on it when it came in) and the mechanic was suspicious of the engine when it came back to the shop, he took it apart and found the camshaft bent, 2 pistons were cracked. He had to do the work at the shop in replacing all the pistons and the camshaft and disputed the charges with the engine overhaul shop.
Now it's in my driveway waiting for the spring to finally come. So much work and time wasted in this...
#48
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I may be able to shed some light on the so-called "unexplained" timing chain breakages referenced above.
My 99 SS with cnc ported heads, 918s, Ti retainers, TR 7.400 pushrods, TR224 on 114, and Cloyes Hex-a-just timing set w/ GM OE chain had about 5000 hard miles when the chain broke. Teardown revealed that there was apparantly enough slack in the chain that a lazy 5700rpm shift to fifth on the freeway induced a resonance or something of the sort in the chain. This resonance carried all the slack in the chain around to about ten o'clock on the upper sprocket - the point of least clearance between the chain and the block. When the cover was removed the chain was still jammed between the block and cam sprocket. Five bent valves later... I find myself no fan of Cloyes timing sets and a new disciple of chain dampeners.
Let me stress that this engine had 46,000 miles on the bottom end, but only 5000 on the heads and valvetrain, including both the sprockets and chain of the timing set. Any assembly errors would have materialized long ago, as I don't baby my car one bit. Three dyno pulls, four open track days (MSR and TWS) and lots of max effort street runs both around town and on the open road surely would have shed light on a problem (except perhaps chain stretch) long ago.
My conclusion: anything can break, give the right circumstances and stresses. Take all precautions possible: in this case I would say run a dampener in all manual trans applications.
Tony
(I need to update the colection of broken parts in my sig some day)
My 99 SS with cnc ported heads, 918s, Ti retainers, TR 7.400 pushrods, TR224 on 114, and Cloyes Hex-a-just timing set w/ GM OE chain had about 5000 hard miles when the chain broke. Teardown revealed that there was apparantly enough slack in the chain that a lazy 5700rpm shift to fifth on the freeway induced a resonance or something of the sort in the chain. This resonance carried all the slack in the chain around to about ten o'clock on the upper sprocket - the point of least clearance between the chain and the block. When the cover was removed the chain was still jammed between the block and cam sprocket. Five bent valves later... I find myself no fan of Cloyes timing sets and a new disciple of chain dampeners.
Let me stress that this engine had 46,000 miles on the bottom end, but only 5000 on the heads and valvetrain, including both the sprockets and chain of the timing set. Any assembly errors would have materialized long ago, as I don't baby my car one bit. Three dyno pulls, four open track days (MSR and TWS) and lots of max effort street runs both around town and on the open road surely would have shed light on a problem (except perhaps chain stretch) long ago.
My conclusion: anything can break, give the right circumstances and stresses. Take all precautions possible: in this case I would say run a dampener in all manual trans applications.
Tony
(I need to update the colection of broken parts in my sig some day)
#49
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I am also running a rollmaster double chain. I've had it on for a good 10k miles with a pretty big cam and no problems. Sometimes you just get a bad one. Maby the cam gear had an imperfection in it, maby one of the links in the chain. It happens!
#51
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Some updates... When we pulled the pan, we were only looking for one half moon shaped link. Well we found 2.
In the first picture, it looks like only one half link is missing...
We closely inspected the chain and found another link broken about halfway around from the first one...
In the first picture, it looks like only one half link is missing...
We closely inspected the chain and found another link broken about halfway around from the first one...
#53
FormerVendor
Originally Posted by TheMNkid
Great, I also have one but have not installed yet! It came highly reccomended but now I am second guessing it! We need more info! Sorry for my ignorance, but what is a dampner?
Mike's above is not what I am talking about but his could have been damaged before delivery etc. Who knows? It is also "possible" that it was defective as was said before but you can probably ask him yourself how many of these Rollmasters he's seen broken vs. the other brands.
#54
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I am on my third cam with the stock chain(stock,hotcam,F11) everyone has and is welcolm to their opinion but even on spray I sleep well at night NOT worring about my timing chain breaking,flame away.
#55
FormerVendor
Originally Posted by ss rally red
I am on my third cam with the stock chain(stock,hotcam,F11) everyone has and is welcolm to their opinion but even on spray I sleep well at night NOT worring about my timing chain breaking,flame away.
#57
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My double roller broke a few weeks ago, just now got a chance to tear the motor down. All the valves are bent and need to be replaced, no piston damage just a few scuffs that can be cleaned up.
The motor is a C5R blocked 427 in a 02 Z06 making 530RWHP. The car is street driven and the chain broke when I was going through the gears on a highway run approx 4200RPM.
I guess these double roller chains break more often than everybody thinks. The motor had several 1/4 mile passes and about 8 dyno pulls on it before it broke without warning.
I installed the double roller for cheap insurance that something like this would not happen. I just hope the motor stays together after I repair everything, who knows what this does to the bottom end even if there was no piston damage.
The motor is a C5R blocked 427 in a 02 Z06 making 530RWHP. The car is street driven and the chain broke when I was going through the gears on a highway run approx 4200RPM.
I guess these double roller chains break more often than everybody thinks. The motor had several 1/4 mile passes and about 8 dyno pulls on it before it broke without warning.
I installed the double roller for cheap insurance that something like this would not happen. I just hope the motor stays together after I repair everything, who knows what this does to the bottom end even if there was no piston damage.
#58
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Originally Posted by IconAutoSports
I have been involved with the LS1 since '97 when it came out in the C5. In this 8 year timespan, I have only seen with my own eyes 4 LS1's break their timing chains. 2 have been stock chains ( there were no double rollers back then) and these 2 Rollmasters here. All the ones I have dealt with have been 6-speeds, all make over 500rwhp, and all are fairly heavy street cars but, I have numerous other high HP cars out there right now that fit the same description with the same chain and zero problems. Never seen an automatic do it.
#59
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That does suck! People pay more money for these double rollers for added insurance against breakage. I just looked at my double roller and the links do read ROLON which I guess is the Indian brand. I heard that cars where these had broken were mostly T56 and the drivers downshifted/engine braked a lot. I do this so now I am scared. I don't want to get this thing together and have it break a few miles down the road.
Does anyone know if just the double roller chain can br purchased with out the gears (especially since mine hasnt been ran yet)? Are the JWIS much better or does it even matter?
Were the cam sprocket and crank gear within .010" of each other as installation instructions dictate?
ROCNDAV
Does anyone know if just the double roller chain can br purchased with out the gears (especially since mine hasnt been ran yet)? Are the JWIS much better or does it even matter?
Were the cam sprocket and crank gear within .010" of each other as installation instructions dictate?
ROCNDAV
#60
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I still don't know if I'm going to put a double or single roller on it now. It seems it makes no difference, one thing for sure is I will be using the timing chain dampener. For as mush money as I spent on this motor making it "bulletproof" one of the cheapest componets break and take the whole motor with it.
Hell, now I'm afraid to run the motor hard the whole reason I built it up in the first place.
Hell, now I'm afraid to run the motor hard the whole reason I built it up in the first place.