Broke head bolt in block....HELP
If it was me, I'd get a screwdriver and a drill bit thats a little smaller than the tip of the screwdriver. I'd try drilling the bolt very carefully, then putting the screwdriver in the end and seeing if it can be pressed in enough to back the bolt out. Know what i mean?
I feel for ya since I know how stressful broken bolts and messed up threads can be.
or buy an eze-out

broken bolts have got to be the worst.......I would personally take a stripped thread hands down (usually).....
The Best V8 Stories One Small Block at Time
What I said was that as much force that he gave to break the bolt off it will take at least that much to bring the piece back out. It was friction that grabbed the business end of the bolt in the first place that made it twist and break off.
HASTINGSRJ
Get a good extractor, and I feel for you. you mat have some luck heating the block to enlarge the hole. I have no idea how though, and if you get someone to weld something on it wait until the bolt cools down before you try to extract it.

This is what I did to get my bolt out of the block
I just torked em to 40lbs, 50lbs, 60lbs 70lbs and finally 75lbs.....in a planned sequence from inner bolts to outer bolts - like in the old days,....
I have no idea what the proper final tork reading is supposed to be for gen 3s... my heads have been on 3 years with no issues, however.... so 75lbs must be close!
I did this only after spraying the new bolts with silicone and realizing that they could not be marked with a felt tip pen whichis used in the standard procedure recomended by GM.....
I thought the long lenght of the head bolts was due in part to the fact that they are clamping alumuium and not iron....
....my suggestion on the broken bolt extraction would be to get professional help. Find someone who has helped people who have had this happen and who can give you good odds of success...
Did you hear about the guy who broke his crank bolt off inside the crankshaft. He got professional help and the bolt came out.
IF all else fails, I dont think a new block is the fix since you can;t pull the innerds from your motor and throw them in a new block without machining and expenct it to work great...
This is why you need professional help!
This is what I did to get my bolt out of the block
Rob
I just torked em to 40lbs, 50lbs, 60lbs 70lbs and finally 75lbs.....in a planned sequence from inner bolts to outer bolts - like in the old days,....
I have no idea what the proper final tork reading is supposed to be for gen 3s... my heads have been on 3 years with no issues, however.... so 75lbs must be close!
I did this only after spraying the new bolts with silicone and realizing that they could not be marked with a felt tip pen whichis used in the standard procedure recomended by GM.....
I thought the long lenght of the head bolts was due in part to the fact that they are clamping alumuium and not iron....
....my suggestion on the broken bolt extraction would be to get professional help. Find someone who has helped people who have had this happen and who can give you good odds of success...
Did you hear about the guy who broke his crank bolt off inside the crankshaft. He got professional help and the bolt came out.
IF all else fails, I dont think a new block is the fix since you can;t pull the innerds from your motor and throw them in a new block without machining and expenct it to work great...
This is why you need professional help!
So, did you try and flatten the top of the bolt before drilling the hole? If not, you may want to see if that helps.
Don't panic - just get professional help!
looks like I am delaying my trip 


nothing is working.....may just have to suck up the $300.00 and have it towed anyways