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What chews up lifter rollers?

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Old Nov 9, 2005 | 08:23 AM
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Default What chews up lifter rollers?

After replacing a couple of chewed up lifters over the weekend myself, im beginning to notice quite a few people having this problem. What causes the spalling/gallin/pitting on the lifter's roller as well as the cam lobe and base circle? On my lifters it seemed as though the case hardened layer of the roller was flaking off. Looke like when chrome plating starts to peel. It was brittle enough I could remove some flakes with my fingernail. What would be the cause of this? Is it simply age related? I have just under 90K miles, f-13 cam with gold dual springs. Ive always run synthetic oil on 4.5K mile drain intervals. Was running GC at the time the lifters went. Also, I put on 98% highway miles. I do very little hard driving. Ive only seen my 6400 rpm shiftlight maybe 10 times in the last 10K miles.
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Old Nov 9, 2005 | 09:38 AM
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Could be a variety of reasons:
> oil starvation
> too much preload
> lifter twisting in it's bore
> bore damage
> high miles
> bad lifter holding cups
> miss shift
> wrong geometry
etc.......
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Old Nov 9, 2005 | 09:46 AM
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> oil starvation
Never ran it low on oil, 40+ hot idle oil pressure all its life.

> too much preload
Stock non-adjustable rocker were used.

> lifter twisting in it's bore
nope, they were all correctly oriented.

> bore damage
Nope, the bores were all clean and showed virtually no wear on the bore or the lifter sides.

> high miles
90K, but only 10K with the cam. Mostly babied and easy highway miles. Still on the stock clutch.

> bad lifter holding cups
These seemed to be fine. Pulled them and cleaned them out before reassembling.

> miss shift
Nope, not any time recently anyway. Besides the dual springs and hardened pushrods should be able to keep the valvetrain under control, no?

> wrong geometry
I have the standard 1.450 base circle, unmilled heads with 7.4 pushrods, when i really need 7.425 PRs or to mill the heads .025. I wouldnt think hydraulic lifters would have a problem with the .025" discrepency.

> etc.......
This is also a strong possibility.
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Old Nov 9, 2005 | 09:56 AM
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Originally Posted by GuitsBoy
> oil starvation
Never ran it low on oil, 40+ hot idle oil pressure all its life.
That doesn't mean that enough oil is getting to the lifters (passage obstruction)


> miss shift
Nope, not any time recently anyway. Besides the dual springs and hardened pushrods should be able to keep the valvetrain under control, no?
Yeah, but p-rods not bending will put all the pressure on the lifters.

> etc.......
This is also a strong possibility.
Cam lifts beyond what lifter can hold with high miles.
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Old Nov 9, 2005 | 09:58 AM
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May I ask what lifters did you replace? Only the bad ones?
Did you inspect your cam?
Are your cam bearings all in fine shape?
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Old Nov 9, 2005 | 10:01 AM
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Good info pred-z, thanks. I only replaced the four damaged lifters, two had easily visable damage. The other two has merely small cracks that I could see developing into pitting. The other stockers were left in there. I did not pull the cam, but I could see the lobes through the lifter bore and the window on the other side of the block. Only one lobe had any damage, and it did not look severe at all. The heads are coming off again in another month or two, and I ordered a set of 16 lifters to swap out then. If the lobe looks like its getting any worse, or if it has caused any pitting on the new lifter at that time, ill swap out cams as well. How can I make sure the lifters dont get chewed up again?
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Old Nov 9, 2005 | 11:04 AM
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I saw a video interview (maybe elsewhere on this forum) with Scooter Patrick of Comp Cams. He said they made some recent changes (~ 6 months) to address this issue:
1. Positive oiling via an EDM (Electron Discharge Machining) passage right to the rollers.
2. Meticulous sorting of roller diameters, as one as little as 20 microns larger than most will be overloaded and may fail prematurely.
3. New tool steel pins, to better reduce deflection under high load.

I expect other brands are following suit.

I'd say you're playing Russian Roulette by not changing out all the lifters now, and doing some pretty careful checking re where all the fragments wound up...

Last edited by MadBill; Nov 9, 2005 at 04:03 PM.
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Old Nov 9, 2005 | 11:11 AM
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Agreed...where do you think all those pieces are going to go...
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Old Nov 9, 2005 | 11:17 AM
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Originally Posted by BlackHawk T/A
Agreed...where do you think all those pieces are going to go...
Lets hope they all got carried out in the 16 quarts of oil or three oil filters i went thourough yesterday. Im not about to pull the motor on my daily driver just to go looking for problems. Should they arise, ill address them then.

As for playing russian roulette not swapping all the lifters, Im going to be doing a head swap in another month or two. Ive already ordered a full set of lifters for then. I only replaced the four because I needed to repace them right then and there cause my car is a daily driver and I needed to get it back on the road.
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Old Nov 9, 2005 | 11:17 AM
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Originally Posted by MadBill
I saw a video interview (maybe elsewhere on this forum) with Scooter Patrick of Comp Cams. He said they made some recent changes (~ 6 months) to address this issue:
1. Positive oiling via an EDM (Electron Discharge Milling) passage right to the rollers.
2. Meticulous sorting of roller diameters, as one as little as 20 microns larger than most will be overloaded and may fail prematurely.
3. New tool steel pins, to better reduce deflection under high load.

I expect other brands are following suit.

I'd say you're playing Russian Roulette by not changing out all the lifters now, and doing some pretty careful checking re where all the fragments wound up...
True, I read a similar article on this.
I use Comp 850-16. Their ability to handle ~.600 lift cams is much better than stockers.
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Old Nov 9, 2005 | 02:39 PM
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Originally Posted by PREDATOR-Z
True, I read a similar article on this.
I use Comp 850-16. Their ability to handle ~.600 lift cams is much better than stockers.
I've been about to purchase a F13, but all of a sudden I'm seeing all these stock lifter problems and also am wondering what is doing it. People have been running ~.600 lift cams for quite some time and just now we're seeing these lifter problems. Is it the lift that's killing em or one of the following;

#1 More and more people are running dual springs with higher pressure. Maybe the added pressure is killing em.
#2 The clatter that some cams make can't be good for the valve train. Perhaps the growing amount of time it's been clattering is finally taking it's toll.
#3 Maybe it is just high mileage. More and more people are getting up there with mileage as our LS1's age.

I sure would like to have an answer before I pull the trigger for a new F13.
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Old Nov 9, 2005 | 02:40 PM
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Id say to just get it. I love the cam. Just plan to do heads within a reasonable ammount of time so that you can upgrade your lifters
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Old Nov 9, 2005 | 02:51 PM
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I have no doubt that I'll love the cam also but have no plans to do the heads so like you I'd like to know what's chewing up all these lifters.
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Old Nov 9, 2005 | 04:59 PM
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it's a moving part and eventually will wear out. improper geometry will shorten the life of the valve train.

i would bet $0.25 that the majority of valve train component failures are due to improper geometry. do your homework, get the geometry right, and your valve train should last a good long while
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Old Nov 9, 2005 | 05:41 PM
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GuitsBoy... Your response to my other thread I have going said it sounded like a sewing machine. Did it always sound that way with the F13 cam or did it just start sounding that way recently when the lifters started going away?
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Old Nov 9, 2005 | 06:09 PM
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NO, it always sounded like a sewing machine. Still does. The lifters were a distinct tick and plinking sound like a marble dropped in a coffee can. The sewing machine noise might have gotten a little quieter over the last 10K miles, but its normal and nothing to worry about.
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Old Nov 9, 2005 | 06:20 PM
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Originally Posted by GuitsBoy
NO, it always sounded like a sewing machine. Still does. The lifters were a distinct tick and plinking sound like a marble dropped in a coffee can. The sewing machine noise might have gotten a little quieter over the last 10K miles, but its normal and nothing to worry about.
Most of us have accepted the sewing machine noise as normal and nothing to worry about but I'm not so sure about that. As I said in my above post, all that clattering can't be good for the valvetrain. I have to beleive that either the sewing machine noise or just plain high mileage was the cause for your lifter failure.
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Old Nov 9, 2005 | 06:24 PM
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Im going to say high milage. I recently had to replace my rear axles due to the same kind of spalling. My car really hant been beat on all that hard, but i have an 80 mile daily commute that racks up the miles pretty quick.
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Old Nov 9, 2005 | 09:20 PM
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I got 90k and a big cam and heads with my stock lifters and i havnt had a problem yet.
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Old Nov 9, 2005 | 09:57 PM
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I think my one lifter was making a racket possibly because it rotated 90degrees which I think was due to a weak valvespring. 15k street miles on a mild .535" lift cam, but 4k roadrace miles. Think it chewed the cam lobe up a bit too.
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