LS1 Valve adjustment Procedure????
Also to change the Fuel pump/filter on the 04' you have to drop the rear transaxle. If you are having fuel pressure issues, you may want to look into a Kenne Belle Boost-a-pump. Good luck
Do you have a wideband a/f gauge in the car? If so, what does it read?
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If you are running the stock pump, you are likely starving for fuel up top. Pressure at idle or low RPM doesn't matter, I am willing to bet the stock pump can't keep up with those injectors at higher RPM. This may have been the source of your cracked piston issue. If you go over to CF, England Green just did a Paxton install by ECS and one of the first steps is to put in a bigger fuel pump. You also need bigger wires to feed the pump as it draws more juice. Magnacharger, same deal you have to put in a new pump.
Assuming you are indeed getting 58psi at WOT and running TR6's or a plug that's colder than stock, this sound like a simple sensor issue.
Jason
Is the car using any oil? Do all plugs look the same?
The cylinders were honed with a torque plate before the piston change correct?
Might want to take a look at the maf like someone else said. You can clean it with some contact cleaner or very gently w/ alcohol and q-tip. Your a/f sensor is also not ideal for accuracy.


