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To flycut or NOT to flycut

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Old May 14, 2006 | 11:42 PM
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Default To flycut or NOT to flycut

Alright guys i measured my PtoV clearance the other day(dart 225, .040 cometic, cam in sig) and i came up with plenty on the exhaust (.100) but i was pretty close on the intake (.063).

From what I read from tony mamo wrote in one of the threads while back was minum clearance using a checker spring was .065 intake and .08 exhaust. Now i'm right on the border for the intake, my question is am I ok, or should i flycut it for added security.

Thanks
Justin
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Old May 14, 2006 | 11:46 PM
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its worth the extra insurance with such expensive heads

you will be kicking yourself if they connect
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Old May 15, 2006 | 12:31 AM
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go with a thicker head gasket? loose a little comp but safer than flycuting
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Old May 15, 2006 | 12:33 AM
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what do they do when they fly cut?
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Old May 15, 2006 | 12:36 AM
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you cut valve relifes into the piston, i'll just cut the piston. doesnt need much just about .040 on the intake will be more then enough.
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Old May 15, 2006 | 08:57 AM
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Originally Posted by fotoboy
go with a thicker head gasket? loose a little comp but safer than flycuting
flycutting is perfectly safe up to the postons reccomended cut depth
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Old May 15, 2006 | 09:51 AM
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Id flycut. You may want to go bigger on the cam one day (larger duration, anyway).
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Old May 15, 2006 | 10:09 AM
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Originally Posted by GuitsBoy
Id flycut. You may want to go bigger on the cam one day (larger duration, anyway).
thats the only reason I'd flycut. I'd personally run those clearances in my motor. There are alot of LS1s running alot tighter than that....
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Old May 15, 2006 | 10:44 AM
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I'm not a big fan of flycutting for integrity and balance reason.
IMO run a thicker gasket, .045
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Old May 15, 2006 | 11:33 AM
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Originally Posted by PREDATOR-Z
I'm not a big fan of flycutting for integrity and balance reason.
IMO run a thicker gasket, .045
I've had .100 cuts for years and routinely spin over 7000 rpm....I'm not worried about the integrity or balance issues.
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Old May 15, 2006 | 11:47 AM
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I'm not sure this is something I'd want to try in the driveway.

http://www.forcefedhighperformance.com/tech_Isky.htm

Did any of you guys do your own fly cutting?
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Old May 15, 2006 | 11:48 AM
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My pistons were flycut about 4000 miles ago, and no problem to date. Make sure you set the cutting tool correctly, check and double check the depth you are cutting. Sean at
Lg Motorsports did a good job on my toy.
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Old May 15, 2006 | 11:54 AM
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I flycut... Myself.... In my driveway.... With a home made tool... Running perfect for 5K+ miles.

Dont cut deep and IMO you wont have any balance or durability issues.
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Old May 15, 2006 | 11:59 AM
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Originally Posted by Fireball
I've had .100 cuts for years and routinely spin over 7000 rpm....I'm not worried about the integrity or balance issues.
Oh yeah, many practice it, but not my cup of tea. In general if you need to flycut on a stock block, you are overcammed for the shortblock strength.
Like said (in general), there are some tuff blocks out there but most do not last long on these radical setups, without conrod bolt swap, 100% valvetrain geometry blueprint etc....
We don't call you nutcase for nothing Fireball
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Old May 15, 2006 | 12:05 PM
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Originally Posted by PREDATOR-Z
Oh yeah, many practice it, but not my cup of tea. In general if you need to flycut on a stock block, you are overcammed for the shortblock strength.
Like said (in general), there are some tuff blocks out there but most do not last long on these radical setups, without conrod bolt swap, 100% valvetrain geometry blueprint etc....
We don't call you nutcase for nothing Fireball
I agree except for when people are trying to build higher compression using stock pistons. usually requires a healthy mill and equivalent loss in PV clearance.

several years ago I had to flycut for a 232/232 112 cam with 5.3L heads milled .040. That is not overcammed by any stretch of the imagination
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Old May 15, 2006 | 01:34 PM
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Yea I dont think i'm overcamming at all, but anyways i dont think a .045 gasket would make much of a difference. That would make my clearance around .068 on the intake, not much of a difference from what i have now.

I can see where you would think it would mess up the balance but I would be grinding out such a small amount of weight out of each piston, i would think the carbon build up on top of my piston would weigh more then how much metal i'm cutting out.

But anyways its your opinon Predator-Z and you always bring up good points. I think i'll just cut the intake about .040, now need to find someone, or someplace that will rent the tool out for me.

Unless you guys think i'll be fine and just run it how it is.

Thanks a lot for the opinions
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Old May 15, 2006 | 03:11 PM
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I flycut mine, but I actually had interference on the intake (@ -.008). It's a not that difficult just takes a lot of time to do it right. I don't think I'd flycut with .063 on the intake, you have to remember the piston is chasing the exhaust valve, not the intake, so if you have any kind of valve float it will get you on the exhaust valve, not the intake. Now if you mechanically over-rev I don't know if you can have enough clearance
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Old May 15, 2006 | 03:47 PM
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Well i talked to Tony Mamo from AFR (real nice guy) came to the conclustion that i should fly cut, said with the lsk lobes theres a good chance to float them on a miss shift and i would prolly kiss the valve when i did.

Now just need to figure out what size cutter, the vlave i'm running is a 2.05 so thinking either a 2 1/8 or 2 1/4
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Old May 15, 2006 | 04:19 PM
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I agree with Mamo on that one.
Normally I would say just run it how you have it, but he has a good point with teh LSk stuff.
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Old May 15, 2006 | 04:28 PM
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Well i couldnt find a tool to rent out so i just ordered it form isky since they are just 30 min from me. Got a dummy head, and found a place that will cut the seat out for me.

So if anyone needs a flycutting tool i'll rent it out to ya pretty cheap
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