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Max bore on 5.3 iron block?

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Old 03-17-2018, 10:09 AM
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Yea, definitely didn't see the dates....who cares just sharing experience man
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Old 03-17-2018, 11:57 AM
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It's all good! Just don't expect an answer, as usually the poster from that long ago is long gone.
Old 03-20-2018, 03:10 PM
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Iron block are good to 3.910 and most will go 3.920 but would sonic check. Alum block about 3.908 is safe.
Old 03-20-2018, 06:38 PM
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Guys go to 4”
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Old 03-20-2018, 06:49 PM
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Originally Posted by big hammer
Guys go to 4”
Is this for real? Honest question...
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Old 03-20-2018, 11:16 PM
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Originally Posted by Che70velle
Is this for real? Honest question...
Not sure but I've said this in countless other posts. You have to sonic check the block before you bore a block. There is core shift in the 4.8/5.3 blocks. While many are acceptable to bore to 3.905 or even 3.908; some aren't even doable to 3.898. Attached is the printout from my machine shop when they sonic checked a 5.3 block I was planning to bore to 5.7.

In short to go from a 5.3 bore to a 5.7 you have to take .118 total or .059 out of each side of the bore. In the case of the block I was considering would have left .107 ish on the thrust side of the bore on the number 8 cylinder. It is obvious there is quite a bit of core shift in this particular block. My machine shop recommended staying .150+ on the thrust side of the bores for a 450ish hp motor. If you go to0 thin cylinder walls will deform, crack, and so on.
Attached Thumbnails Max bore on 5.3 iron block?-sonic-check.jpg  
Old 03-20-2018, 11:39 PM
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My engine machinist won't cut without sonic checking the block and its included in the labor. If his boring machine breaks through he risks breaking a expensive bit of tooling..
I was there one evening he was cutting a brand new $25K Sprint block,, hit air long before he hit the spec'd max bore. HAd a casting fault.. Which the vendor covered..

Another thing to consider is the expected duty cycle of the engine, the walls may be strong enough , but go too thin and you'll shed massive heat in to the cooling system.
Which is OK if you planned on a 2x jump in radiator core...
Old 03-21-2018, 06:21 PM
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Originally Posted by pdxmotorhead
My engine machinist won't cut without sonic checking the block and its included in the labor. If his boring machine breaks through he risks breaking a expensive bit of tooling..
I was there one evening he was cutting a brand new $25K Sprint block,, hit air long before he hit the spec'd max bore. HAd a casting fault.. Which the vendor covered..

Another thing to consider is the expected duty cycle of the engine, the walls may be strong enough , but go too thin and you'll shed massive heat in to the cooling system.
Which is OK if you planned on a 2x jump in radiator core...
The head on a ck20 hone machine is easily a couple thousand. They used to make 377's out of 400 blocks, the walls were so thin you could see the stones moving the walls. Only had to last a night in circle track cars.
Old 12-11-2018, 09:37 PM
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Originally Posted by kossuth
Not sure but I've said this in countless other posts. You have to sonic check the block before you bore a block. There is core shift in the 4.8/5.3 blocks. While many are acceptable to bore to 3.905 or even 3.908; some aren't even doable to 3.898. Attached is the printout from my machine shop when they sonic checked a 5.3 block I was planning to bore to 5.7.

In short to go from a 5.3 bore to a 5.7 you have to take .118 total or .059 out of each side of the bore. In the case of the block I was considering would have left .107 ish on the thrust side of the bore on the number 8 cylinder. It is obvious there is quite a bit of core shift in this particular block. My machine shop recommended staying .150+ on the thrust side of the bores for a 450ish hp motor. If you go to0 thin cylinder walls will deform, crack, and so on.
Hey Jason which block casting was this?
Old 12-11-2018, 09:56 PM
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Originally Posted by bgoedeker07
Yea, definitely didn't see the dates....who cares just sharing experience man

because of the post ****'s. If you reply to a thread more than 1 month old you'll catch ****. but if you ask a question that's been asked less than a month ago you'll catch ****...



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Old 12-11-2018, 10:29 PM
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Originally Posted by LilJayV10
because of the post ****'s. If you reply to a thread more than 1 month old you'll catch ****. but if you ask a question that's been asked less than a month ago you'll catch ****...

This was over 11 years old. I just said not to expect an answer as those involved are long gone. Besides, we've gotten past it a bunch of posts back.
Old 12-11-2018, 10:33 PM
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Originally Posted by G Atsma
This was over 11 years old. I just said not to expect an answer as those involved are long gone. Besides, we've gotten past it a bunch of posts back.
easy sleazy. it's all good man.

and apparently someone has a guilty consequence replying so quick.
Old 10-24-2021, 12:02 AM
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Default 4.8 5.3 6.0 casting

some blocks had the 4.8 5.3 an 6.0 casting on them an where cast for all three.Rare but do exsist so question is how far to bore this one? engines master chanenge seen a 6.0 bored to 4.1 an stroked 4.

Last edited by selinkcimleh; 10-24-2021 at 12:04 AM. Reason: adding content
Old 10-24-2021, 12:29 AM
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Originally Posted by selinkcimleh
Some blocks had the 4.8, 5.3, and 6.0 casting on them and were cast for all three. Rare but they do exist, so the question is, how far to bore this one? Engine masters challenge saw a 6.0 bored to 4.1 and stroked 4.
Go back and read thru the thread, all of it. It has been said here and elsewhere to SONIC CHECK THE CYLINDER BORES. Nobody will give you an answer that can only be found by doing this.
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Old 10-27-2021, 02:44 PM
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Originally Posted by selinkcimleh
some blocks had the 4.8 5.3 an 6.0 casting on them an where cast for all three.Rare but do exsist so question is how far to bore this one? engines master chanenge seen a 6.0 bored to 4.1 an stroked 4.
Ive heard this said, but in 20 years dealing with them daily I have never seen evidence of this!
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