Pulled the head to fix a broken header bolt and was surprised.
I measured countless times. The valve on the left is a 2.02 Ferrea though. The one on the right is a LS2 2.00 valve. With most aftermarket valves that I know of, you can count on the valve sticking down into the combustion chamber .040 more. A valve job can help PTV clearance, but won't have much to do with the valve margin. Even lapping the valve won't take out .040. And yes, larger valves would also serve to reduce clearance.
As information, my setup consists of a .045 gasket, 243's milled .010, 2.02 and 1.57 valves, and a TR 224 114. I'm right within spec. I measured almost exactly .080 clearance on the intake. Apparently I can add about .015 since I measured with a checking spring, but that's still close.
A 2.05 valve will eat up clearance with not only the diameter, but the margin too. The margin for those that don't know is the part that hangs down into the combustion chamber below where the valves hit the seat. Here's a good example between a stock valve and an aftermarket one with a big margin. The stock valve is on the right by the way.

I'm starting to lean towards throwing a stock gasket back on and calling it a day.
This link is from another thread on PTV clearance, and the poster describes the process a bit, along with a photo.
A stock gasket increases your quench volume, which both lowers compression (or leaves some on the table) and increases the possibilty of detonation because the mixture in the chamber isn't as active without the tight quench.
I'm starting to lean towards throwing a stock gasket back on and calling it a day.
Ben T.
I'm going to put up a post in the eastern section and see if anyone local has flycutted their pistons and is willing to lend a helping hand for a couple bucks and beer on tap.
Then I can throw on a cometic 0.040" gasket, bump up the compression ratio, cut down my quench and live happily ever after.
The Best V8 Stories One Small Block at Time
When I had broke my valve spring (the manley's) 4 years ago, I went about changing them by using the top-dead-center method and a spring compressor. This quite possibly could be the reason I have those small eyebrowes in the pistons. I may have nothing to worry about at all. This is another reason why I'm going to measure PtoV clearance before doing anything.
This whole time I thought that the eyebrowes were caused by valve contact, but it most likely was done while changing the valvesprings. Another reason that I don't think the valves contacted while running was that I'm still using stock pushrods and they are all straight as an arrow. I would think that if the valve hit the piston, I'd have at least one slightly bent pushrod, and they are all fine.
I measured my valves, and surprise.... they are 2.02, 1.55, so that gets me a little more room than if I had the 2.05 valves. I began to clean up the head and the top of the pistons as well. Talk about carbon build up. I bet there is at least 1cc of volume off the top of the piston in carbon buildup (okay, maybe not 1cc, but it was close to 0.010 thick if not more in some spots).
I'm so tempted just to order a set of 0.045 cometics and take the risk, but I'll clay it first to make sure I'm okay.
Anyone know off hand the bolt size for the crank? Is it 24mm?






