Generation IV External Engine LS2 | LS3 | LS7 | L92 | Bolt-Ons | Intakes | Exhaust | Ignition | Accessories
Sponsored by:
Sponsored by:

Too close to run??

Thread Tools
 
Search this Thread
 
Old Jun 21, 2011 | 03:59 PM
  #21  
ringram's Avatar
TECH Fanatic
20 Year Member
Liked
 
Joined: Aug 2005
Posts: 1,691
Likes: 1
From: Sunny London, UK
Default

Flycut and relax
Reply
Old Jun 21, 2011 | 04:59 PM
  #22  
briancb1's Avatar
Launching!
 
Joined: Nov 2010
Posts: 251
Likes: 0
Default

Originally Posted by cutlass_455
Im going to obsolutely lose my mind.

Today I decided to check ptv with the dial indicator and solid lifters in and torque the head down with a gasket and checking springs in. Intake I got like .035 intake, .070 exhaust before the valve stopped going down. Im going to stab myself in the eye with my dial indicator soon. I even pushed on the valve and rotated the engine a bit to make sure it was hitting the piston and it was the piston.

How is this possible?? Im so pissed right now, I dont know what to do anymore.
Those readings sound about right actually.

If you read the famous GM High Tech Performance LS3 Cam Comparison article, it states:

"We checked the biggest cam with the tightest LSA (that subsequently was not chosen for the test because of too much cam overlap) to verify piston to valve clearance. With a 232/246-duration, 0.614/0.619-inch lift on a 112 LSA, this cam still had 0.100-inch clearance on the intake valve and 0.120-inch on the exhaust valve. We generally like to see at least 0.080-0.100-inch clearance on the intake and 0.100-0.120-inch on the exhaust, depending on how brave you are and how confident you are the valvetrain is in control."

I know your pistons are dished in the center and these are flat, but the outer ring of the piston (it being flat) I assume should be similar in relation to the deck of the block.
Reply
Old Jun 21, 2011 | 09:19 PM
  #23  
cutlass_455's Avatar
Thread Starter
TECH Enthusiast
iTrader: (2)
 
Joined: Aug 2008
Posts: 617
Likes: 0
From: Alberta, Canada
Default

Im going to do the poor mans fly cut and get an intake and exhaust valve and mount some sand paper to them and sand them down. Seen that trick on here somewhere. The great guys at Scoggin Dickey are sending me some valves.

Brian, Ive never read that article but ya my cam is bigger then that one so, and the numbers are close, so that makes sense. The fly cutting will solve my problems.
Reply
Old Jun 22, 2011 | 08:03 AM
  #24  
Larry's Avatar
TECH Addict
20 Year Member
iTrader: (4)
 
Joined: Nov 2001
Posts: 2,485
Likes: 0
From: Sugar Land, TX
Default

Are you sure the solid lifter was the same height as the installed and adjusted height of Comp 850 hydraulic lifter? Back in my Mustang days I would compress my lifter .060 and take all my clearance readings from that height. I installed the checking springs on #1 intake and exhaust with dial indicator vertical on the valve tip for checking. You can push each valve down by hand and take your readings. The two lifters must be at the correct adjusted height or you will get erroneous readings.
Reply
Old Jun 22, 2011 | 10:47 AM
  #25  
rojs234's Avatar
TECH Regular
iTrader: (5)
 
Joined: Jan 2008
Posts: 452
Likes: 2
From: Sparta, Mo. in southwest Missouri
Default

Originally Posted by cutlass_455
Im going to obsolutely lose my mind.

Today I decided to check ptv with the dial indicator and solid lifters in and torque the head down with a gasket and checking springs in. Intake I got like .035 intake, .070 exhaust before the valve stopped going down. Im going to stab myself in the eye with my dial indicator soon. I even pushed on the valve and rotated the engine a bit to make sure it was hitting the piston and it was the piston.

How is this possible?? Im so pissed right now, I dont know what to do anymore.
Hey, Mike. Frustrating is'nt it? Take a big deep breath and sit down and think. It's hard to believe there could be that much difference between the two methods, so obviously YOU are doing something in the process that is affecting the outcome. You said that you checked to make sure you were getting FULL lift at the VALVE when you turned the engine over with the playdo...right? If so, I would probably trust the playdo. That being said...I would want to know WHY you did'nt come up with a similar measurement doing it the other way. I know this sounds stupid and simple, but are you sure your reading the dial indicator right and that your not running out of travel with the way its set up? The lite checking springs will give a slightly less measure than checking it with the actual springs, because the heavy ones take up the slack,(maybe .010-.015) but it is hard to set up any leverage to do it that way. (I have). I would go back through it with the dial indicator set up on the retainer inline with valvestem, making sure it has enough travel for full valve drop and then check my numbers. It's easy to read .030 instead of .130. Don't give up! It's going to be something simple you missed. I'll bet on it. Ron
Reply
Old Jun 22, 2011 | 12:17 PM
  #26  
cutlass_455's Avatar
Thread Starter
TECH Enthusiast
iTrader: (2)
 
Joined: Aug 2008
Posts: 617
Likes: 0
From: Alberta, Canada
Default

Originally Posted by Larry
Are you sure the solid lifter was the same height as the installed and adjusted height of Comp 850 hydraulic lifter? Back in my Mustang days I would compress my lifter .060 and take all my clearance readings from that height. I installed the checking springs on #1 intake and exhaust with dial indicator vertical on the valve tip for checking. You can push each valve down by hand and take your readings. The two lifters must be at the correct adjusted height or you will get erroneous readings.
Yes, I checked with my adjustable pushrod how it compared to readings of what my pushrod length would be versus the comp 850s and it was almost the same reading, virtually identical.

I set the lifters up to be as close to the retainer as possible, so they got almost no play in it at all, should I have set them up a little different simulated some preload?? Thats one thing Im not sure of, is with a normal hyd lifter in a running engine, where does the lifter run?? Like is it always at the preset preload that you setup during assembly while running??

Should I take my lifters apart and set the cup down a bit to represent my preload?? This still may not be enough to get me into the safe zone.


Originally Posted by rojs234
Hey, Mike. Frustrating is'nt it? Take a big deep breath and sit down and think. It's hard to believe there could be that much difference between the two methods, so obviously YOU are doing something in the process that is affecting the outcome. You said that you checked to make sure you were getting FULL lift at the VALVE when you turned the engine over with the playdo...right? If so, I would probably trust the playdo. That being said...I would want to know WHY you did'nt come up with a similar measurement doing it the other way. I know this sounds stupid and simple, but are you sure your reading the dial indicator right and that your not running out of travel with the way its set up? The lite checking springs will give a slightly less measure than checking it with the actual springs, because the heavy ones take up the slack,(maybe .010-.015) but it is hard to set up any leverage to do it that way. (I have). I would go back through it with the dial indicator set up on the retainer inline with valvestem, making sure it has enough travel for full valve drop and then check my numbers. It's easy to read .030 instead of .130. Don't give up! It's going to be something simple you missed. I'll bet on it. Ron
Yes, Im getting full lift at the valve, I made sure with my dial indicator. I think wasnt finding the tightest spot with the playdoh, I didt it again and by cutting the playdoh I found a spot with like .030 or something in the intake, and thats pretty close to what I was seeing on the dial indicator. And yes, Im sure I was reading it properly, the valve was barely moving.

Im watching the two year old today, so I wont be able to get too much done, but Ill try.

Thanks for the help you guys.
Reply
Old Jun 22, 2011 | 03:31 PM
  #27  
Larry's Avatar
TECH Addict
20 Year Member
iTrader: (4)
 
Joined: Nov 2001
Posts: 2,485
Likes: 0
From: Sugar Land, TX
Default

Originally Posted by cutlass_455
Thats one thing Im not sure of, is with a normal hyd lifter in a running engine, where does the lifter run?? Like is it always at the preset preload that you setup during assembly while running??

Should I take my lifters apart and set the cup down a bit to represent my preload?? This still may not be enough to get me into the safe zone.
Yes, you must have the lifter compressed at the recommended deflection before taking measurements. On the 88 Mustang lifter compression was .060. Not sure of the GM. Also you want the push rod adjusted assuming you have roller rockers so the roller is centered equally across the valve tip. You can use a marker to mark an intake and exhaust valve tip to see exactly where the rocker roller is rolling as you manually turn the engine over. I have never adjusted stock rockers but they should move equally in both directions across the valve tip as well.
Reply
Old Jun 22, 2011 | 07:27 PM
  #28  
cutlass_455's Avatar
Thread Starter
TECH Enthusiast
iTrader: (2)
 
Joined: Aug 2008
Posts: 617
Likes: 0
From: Alberta, Canada
Default

Thanks Larry, thats helpful. So just now Im out in the garage. Here's what Ive done.

I adjusted my lifters to be as close as I can to my calculated preload will be. They are both around .050.

Now Ive installed my head with checking springs with a gasket torqued down. My adjustable pushrod was set for a length of 7.35" and my lifters are 'preloaded". This has given me a bit of slack at the tip of the rocker. Intake ptv is .090, exhaust ptv is lots at .125.

When I adjust the pushrod to 7.400 ( the length of rod Im going to run and gives me the preload that Ive set my 'solid' lifters to) the clearance drops off, Intake is .018 and exhaust is .095".

The exhaust clearance is right near the end of the valve closing event as the piston is chasing the valve up.

The intake is shortly after the valve starts opening and the piston is right around TDC. With this cam the intake valve is opening a few degrees before the piston gets to TDC.

Looks to me I need to do about .085 flycutting to get me up to .100 on the intake and exhaust is marginal, I might just leave it.
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

 Verdad Gallardo
story-1

6 Common C5 Corvette Failures and What's Involved In Repairing Them

 Pouria Savadkouei
story-2

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-3

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-4

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-5

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
story-6

Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

 Verdad Gallardo
story-7

Awesome K5 Blazer Restomod Comes With C7 Corvette Power

 Verdad Gallardo
story-8

10 Camaros You Should Never Buy

 
story-9

10 LS Engine Myths That Refuse to Die

 Verdad Gallardo
Old Jun 22, 2011 | 11:00 PM
  #29  
briancb1's Avatar
Launching!
 
Joined: Nov 2010
Posts: 251
Likes: 0
Default

Do us a favor, take detailed pics on the garage fly-cutting and parts/steps you took etc.
It would be an awesome sticky that would be helpful to our community.
Thanks
Reply
Old Jun 23, 2011 | 08:51 AM
  #30  
cutlass_455's Avatar
Thread Starter
TECH Enthusiast
iTrader: (2)
 
Joined: Aug 2008
Posts: 617
Likes: 0
From: Alberta, Canada
Default

Brian, I think this has been covered pretty good in this post, the inventor of this method...
https://ls1tech.com/forums/generatio...ee-almost.html

Its where I got the idea from.
Reply
Old Jun 23, 2011 | 10:41 AM
  #31  
Petraszewsky's Avatar
TECH Resident
15 Year Member
iTrader: (28)
 
Joined: Oct 2008
Posts: 895
Likes: 1
From: USA
Default

I like that^^^ Thanks for posting...
Reply
Old Jun 24, 2011 | 12:04 PM
  #32  
cutlass_455's Avatar
Thread Starter
TECH Enthusiast
iTrader: (2)
 
Joined: Aug 2008
Posts: 617
Likes: 0
From: Alberta, Canada
Default

Ya, no prob. Im about to go do mine. I had to take a couple days and be a daddy and a husband. Now its my turn to play again.
Reply
Old Jun 25, 2011 | 01:43 PM
  #33  
rojs234's Avatar
TECH Regular
iTrader: (5)
 
Joined: Jan 2008
Posts: 452
Likes: 2
From: Sparta, Mo. in southwest Missouri
Default

Hey, Mike. I finally accessed your #2 page. Never did figure out why I could'nt do it earlier. Anyway, after reading yours and everyone elses posts, it looks like you have decided to flycut the intake. I would like to make a suggestion if I'm not too late. Call Dave at Lindy Tools and rent one of his tools. You'll be glad you did. He's a great guy and will set you up with the right size and they are simple to use and fast. I used one on my LS2 not long ago. I think it cost me $114.00 for the tool and UPS and when I sent it back he refunded I think $48.00? You can see the tool and find his phone # by going to the search box and typing in flycutting tools or I can dig up his # and PM it to you. Good luck on whatever way you decide. I went back and found his # in case you or someone else wanted it. Ron

www.lindytools.com 1-800-823-2887

Last edited by rojs234; Jun 25, 2011 at 01:56 PM.
Reply
Old Jun 26, 2011 | 11:14 AM
  #34  
cutlass_455's Avatar
Thread Starter
TECH Enthusiast
iTrader: (2)
 
Joined: Aug 2008
Posts: 617
Likes: 0
From: Alberta, Canada
Default

Thanks Ron, Ive already done the poor mans flycutting. It worked ok. The hardest part is making sure you go down a consistent amount into each piston. I sent you a PM too.

Ill look into lindy tools tho. I called Isky Cams last week or the week before and they 'rent' the tools too, but they didnt have any till like the middle of July he said.

Ill post some pics later of what my pistons look like now. I took a good bit out for the intake and just a little bit for the exhaust.
Reply
Old Jul 23, 2011 | 11:55 PM
  #35  
briancb1's Avatar
Launching!
 
Joined: Nov 2010
Posts: 251
Likes: 0
Default

updates? How'd the garage flycutting work out? How was rechecking the PVT?
Reply
Old Jul 25, 2011 | 11:40 PM
  #36  
cutlass_455's Avatar
Thread Starter
TECH Enthusiast
iTrader: (2)
 
Joined: Aug 2008
Posts: 617
Likes: 0
From: Alberta, Canada
Default

Everything went pretty good with the garage fly cutting. The biggest problem I had was getting consistancy from cylinder to cylinder. I just got the car running for the first time last week and I've been on vacation with the family since. It ran barely but seemed like a healthy camshaft. Gotta tune it now.
Reply
Old Jul 26, 2011 | 09:26 AM
  #37  
rojs234's Avatar
TECH Regular
iTrader: (5)
 
Joined: Jan 2008
Posts: 452
Likes: 2
From: Sparta, Mo. in southwest Missouri
Default

Originally Posted by cutlass_455
Everything went pretty good with the garage fly cutting. The biggest problem I had was getting consistancy from cylinder to cylinder. I just got the car running for the first time last week and I've been on vacation with the family since. It ran barely but seemed like a healthy camshaft. Gotta tune it now.
I just happened to notice your post when I logged on this morning. I'm really glad to hear that you finally got it running. Should be a good (and proud) feeling after all the little nit-picking problems. I probably missed it in one of your posts, but.... out of curiosity....is this going to be a carbureted engine or EFI? Anyway, just wanted to say good job and good luck. Ron
Reply




All times are GMT -5. The time now is 01:19 PM.

story-0
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-1
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-2
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-3
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-4
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-5
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE
story-6
Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

Slideshow: A one-off sports car that looks like a vintage Italian exotic-but hides a C6 Corvette underneath-just sold for the price of a new mid-engine Corvette.

By Verdad Gallardo | 2026-03-23 18:53:41


VIEW MORE
story-7
Awesome K5 Blazer Restomod Comes With C7 Corvette Power

Slideshow: A heavily reworked 1972 K5 Blazer swaps its off-road roots for a low-slung street-focused build with modern V8 power.

By Verdad Gallardo | 2026-03-09 18:08:45


VIEW MORE
story-8
10 Camaros You Should Never Buy

Slideshow: There are thousands of used Camaros on the market but we think you should avoid these 10

By | 2026-02-17 17:09:30


VIEW MORE
story-9
10 LS Engine Myths That Refuse to Die

Slideshows: Which one of these myths do you believe?

By Verdad Gallardo | 2026-01-28 18:10:11


VIEW MORE