Generation IV Internal Engine 2005-2014 LS2 | LS3 | LS7 | L92 | LS9

wtf!!! How do you break an oil pump?

Thread Tools
 
Search this Thread
 
Old Apr 24, 2013 | 10:19 AM
  #1  
allblowdup's Avatar
Thread Starter
Launching!
 
Joined: Aug 2010
Posts: 242
Likes: 0
Default wtf!!! How do you break an oil pump?

Biult an ls3 for a guy and he took it out and it ran great for over three hours of racing in an endurance application. The while warming up for the next leg. oil pressure was at 55 2 sec latter it was at 0 and he shut it down. Pulled it apart and the oil pump gearotor is broken in three peices and jamed. Oil pump housing is fine and not even worn. What the heck happened? completely stock ct525.
Reply
Old Apr 25, 2013 | 05:35 AM
  #2  
litle88's Avatar
12 Second Club
15 Year Member
iTrader: (20)
 
Joined: Jan 2007
Posts: 2,561
Likes: 4
From: Burbank, Illinois
Default

GM pumps suck, they have been since 1997! The housing And rotors are two different cheap materials. The only good oil pump that GM has that's ~ok has been the pump in the L99's.

But if you want a good pump to replace it with get the melling 10296 and don't look back.
Reply
Old Apr 25, 2013 | 07:08 AM
  #3  
KCS's Avatar
KCS
Moderator
20 Year Member
Liked
Loved
Community Favorite
iTrader: (20)
 
Joined: Mar 2005
Posts: 8,859
Likes: 323
From: Conroe, TX
Default

What balancer? How was the pump installed?
Reply
Old Apr 25, 2013 | 09:40 AM
  #4  
DietCoke's Avatar
10 Second Club
iTrader: (18)
 
Joined: Mar 2004
Posts: 3,869
Likes: 60
From: Richmond Hill, GA
Default

Its very easy to bind the pump if it isn't torqued into place with feeler gauge shims. So many people overlook this, the pump should have been doweled from the factory to eliminate any positioning errors
Reply
Old Apr 25, 2013 | 12:40 PM
  #5  
Gray86hatch's Avatar
TECH Addict
15 Year Member
iTrader: (83)
 
Joined: Sep 2009
Posts: 2,388
Likes: 4
From: Battle Creek Mi
Default

You can't dowel the pump it has to be centered on the rotors/crank.
I agree the pump needs to be shimmed when installed.

Never had a problem with stock housings when installed correctly

Tim
Reply
Old Apr 25, 2013 | 01:40 PM
  #6  
newschool72's Avatar
TECH Fanatic
10 Year Member
iTrader: (12)
 
Joined: Feb 2011
Posts: 1,863
Likes: 11
From: georgia
Default

Can someone explain the shimming process? I am going back together with my LS3 after a cam swap next week and am a little suspect of my pump as it is. My oil pressure was a little low for my liking after my first cam swap( brand new crate LS3 never run before the swap). Now that it is apart I want to make sure all my bases are covered before it goes back together.
My oil pressure was 35-40 cold idle, 25-30 warm at idle. The oil pressure climbs with RPM like it should. A quick rev gets to 50psi hot. Am I OK?
Reply
Old Apr 25, 2013 | 01:43 PM
  #7  
Gray86hatch's Avatar
TECH Addict
15 Year Member
iTrader: (83)
 
Joined: Sep 2009
Posts: 2,388
Likes: 4
From: Battle Creek Mi
Default

Car shop inc sells a kit with detailed instructions

Tim
Reply
Old Apr 25, 2013 | 02:13 PM
  #8  
newschool72's Avatar
TECH Fanatic
10 Year Member
iTrader: (12)
 
Joined: Feb 2011
Posts: 1,863
Likes: 11
From: georgia
Default

The engine was brand new and I installed the factory shims back in and torqued the bolts to spec. I should be fine if it is something the factory does, right?
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

 Verdad Gallardo
story-1

6 Common C5 Corvette Failures and What's Involved In Repairing Them

 Pouria Savadkouei
story-2

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-3

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-4

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-5

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
story-6

Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

 Verdad Gallardo
story-7

Awesome K5 Blazer Restomod Comes With C7 Corvette Power

 Verdad Gallardo
story-8

10 Camaros You Should Never Buy

 
story-9

10 LS Engine Myths That Refuse to Die

 Verdad Gallardo
Old Apr 25, 2013 | 03:06 PM
  #9  
Gray86hatch's Avatar
TECH Addict
15 Year Member
iTrader: (83)
 
Joined: Sep 2009
Posts: 2,388
Likes: 4
From: Battle Creek Mi
Default

What shims are you talking about in the pump. From what I have been told is the rotors and housing have a low strength compound in between them that sets the clearnace in the pump when installing it and once the engine it turned over it breaks this and the oil disolves it.

Tim
Reply
Old Apr 25, 2013 | 04:18 PM
  #10  
newschool72's Avatar
TECH Fanatic
10 Year Member
iTrader: (12)
 
Joined: Feb 2011
Posts: 1,863
Likes: 11
From: georgia
Default

I thought there was a thin round shim between the crank gear and the pump, but I just walked to the garage and looked at the pump and gear and there is not.
What is all this talk about shimming about then? Are we talking about centering the pump on the crank snout? Isnt it good enough to just eyeball center it? Or are you talking about using stacks of feeler gauges to check around the pump gear to center it in the housing?
Im looking for clarification on what the shimming talk is. I know the pumpgear/housing has to be centered, but I thought you all were talking about something I didnt already know.
Reply
Old Apr 25, 2013 | 04:31 PM
  #11  
Raven02TA's Avatar
TECH Fanatic
iTrader: (11)
 
Joined: Aug 2002
Posts: 1,291
Likes: 2
From: Warrenton, va
Default

Originally Posted by newschool72
Are we talking about centering the pump on the crank snout? Isnt it good enough to just eyeball center it? Or are you talking about using stacks of feeler gauges to check around the pump gear to center it in the housing?
no it certainly is NOT good enough to eye ball it. you have to use stacks of feeler gauges between the pump slots and the crank to make sure the distance all the way around is the same.

usually needs to be .002. put the pump on, do not fully tighten. but tighten it enough so you can move the housing and center it while using the feeler gauges. then tighten when its aligned.

the purpose of this is so the housing is lined up so the gyrator doesnt destroy the inner walls of the pump (or itself) by being misaligned in any particular direction.
Reply
Old Apr 25, 2013 | 04:34 PM
  #12  
Gray86hatch's Avatar
TECH Addict
15 Year Member
iTrader: (83)
 
Joined: Sep 2009
Posts: 2,388
Likes: 4
From: Battle Creek Mi
Default

The car shop kit comes with a selection of shims and explaines how to properly center it.

Tim
Reply
Old Apr 25, 2013 | 06:13 PM
  #13  
newschool72's Avatar
TECH Fanatic
10 Year Member
iTrader: (12)
 
Joined: Feb 2011
Posts: 1,863
Likes: 11
From: georgia
Default

If being perfectly centered is what we want, I can do that with feeler gauges. Thanks for the input guys. i feel comfortable with what I have to do now.
If the pump I have now was off a few thousandths for a couple hundred miles will I need to replace it? It was a little low on oil pressure. but worked well, as in building pressure as RPM increased.

Last edited by newschool72; Apr 25, 2013 at 06:21 PM.
Reply
Old Apr 25, 2013 | 06:25 PM
  #14  
Gray86hatch's Avatar
TECH Addict
15 Year Member
iTrader: (83)
 
Joined: Sep 2009
Posts: 2,388
Likes: 4
From: Battle Creek Mi
Default

You need .001 and .002 I think 3 of each.
Reply
Old Apr 26, 2013 | 01:25 AM
  #15  
KCS's Avatar
KCS
Moderator
20 Year Member
Liked
Loved
Community Favorite
iTrader: (20)
 
Joined: Mar 2005
Posts: 8,859
Likes: 323
From: Conroe, TX
Default

Here is what I do:

First, disassemble the pump. Pull the cover off, take out the rotors, take out the plug, spring, and plunger for the bypass. Clean everything.

Next, line up the bare pump housing on the pump drive on the crank with three .002" feeler gauges or three strips of paper if you're in a pinch. Center the housing so that each of the three strips will pull right out from between the pump drive on the crank and the pump housing, but tighten the bolts before removing the strips.

Then lube the rotors with assembly lube and reinstall in the housing. Reinstall the pump cover bolts with medium strength loctite and torque to spec. Lube the bypass plunger and install, then the spring, and finally the threaded plug and torque the plug to spec.. In the cast aluminum housing, over torquing the plug could cause the plunger to bind.

I do this on every install hundreds of times now and no problems whatsoever. Usually, if you don't center the pump housing, you will see a nice scar around the circumference of the pump drive.
Reply
Old Apr 26, 2013 | 11:57 AM
  #16  
Mike454SS's Avatar
TECH Addict
20 Year Member
Photogenic
iTrader: (4)
 
Joined: Oct 2004
Posts: 2,142
Likes: 9
From: South Windsor, CT
Default

Originally Posted by litle88
GM pumps suck, they have been since 1997! The housing And rotors are two different cheap materials. The only good oil pump that GM has that's ~ok has been the pump in the L99's.

But if you want a good pump to replace it with get the melling 10296 and don't look back.
That's such a load of crap it's not even funny. GM Pumps are fine, if they're installed properly they work great...I've seen FAR more engine failures with aftermarket pumps (sucking the pan dry at sustained high RPM while road racing) than with GM pumps that are installed properly.

Originally Posted by KCS
Here is what I do:

First, disassemble the pump. Pull the cover off, take out the rotors, take out the plug, spring, and plunger for the bypass. Clean everything.

Next, line up the bare pump housing on the pump drive on the crank with three .002" feeler gauges or three strips of paper if you're in a pinch. Center the housing so that each of the three strips will pull right out from between the pump drive on the crank and the pump housing, but tighten the bolts before removing the strips.

Then lube the rotors with assembly lube and reinstall in the housing. Reinstall the pump cover bolts with medium strength loctite and torque to spec. Lube the bypass plunger and install, then the spring, and finally the threaded plug and torque the plug to spec.. In the cast aluminum housing, over torquing the plug could cause the plunger to bind.

I do this on every install hundreds of times now and no problems whatsoever. Usually, if you don't center the pump housing, you will see a nice scar around the circumference of the pump drive.
EXACTLY...install the thing properly, and you're good to go...I've never seen one fail that I couldn't attribute to installer error...I don't use assembly lube, I just make sure everything is soaked in good clean engine oil, but otherwise, I do just about the same process.
Reply
Old Apr 27, 2013 | 02:47 PM
  #17  
RezinTexas's Avatar
TECH Fanatic
10 Year Member
 
Joined: Jun 2011
Posts: 1,343
Likes: 8
From: Katy, TX
Default

here is a pic
Reply
Old Apr 27, 2013 | 07:33 PM
  #18  
newschool72's Avatar
TECH Fanatic
10 Year Member
iTrader: (12)
 
Joined: Feb 2011
Posts: 1,863
Likes: 11
From: georgia
Default

Worth a thousand words!!!!
Reply
Old Apr 27, 2013 | 11:40 PM
  #19  
litle88's Avatar
12 Second Club
15 Year Member
iTrader: (20)
 
Joined: Jan 2007
Posts: 2,561
Likes: 4
From: Burbank, Illinois
Default

Sucking a pan dry?
Really? What driving upside down? They must of been pretty low on oil.
Reply
Old Apr 28, 2013 | 08:13 AM
  #20  
newschool72's Avatar
TECH Fanatic
10 Year Member
iTrader: (12)
 
Joined: Feb 2011
Posts: 1,863
Likes: 11
From: georgia
Default

I looked at the back half of my housing last night and have a slightly shiny spot about an inch long, so I guess my eyeball was pretty close the last time I lined it up. This time I will use the feeler gauges to get it just right. Thanks for the education, guys! I may wind up knowing a thing or two about this LS stuff before too long ,LOL.
Reply



All times are GMT -5. The time now is 12:44 AM.

story-0
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-1
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-2
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-3
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-4
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-5
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE
story-6
Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

Slideshow: A one-off sports car that looks like a vintage Italian exotic-but hides a C6 Corvette underneath-just sold for the price of a new mid-engine Corvette.

By Verdad Gallardo | 2026-03-23 18:53:41


VIEW MORE
story-7
Awesome K5 Blazer Restomod Comes With C7 Corvette Power

Slideshow: A heavily reworked 1972 K5 Blazer swaps its off-road roots for a low-slung street-focused build with modern V8 power.

By Verdad Gallardo | 2026-03-09 18:08:45


VIEW MORE
story-8
10 Camaros You Should Never Buy

Slideshow: There are thousands of used Camaros on the market but we think you should avoid these 10

By | 2026-02-17 17:09:30


VIEW MORE
story-9
10 LS Engine Myths That Refuse to Die

Slideshows: Which one of these myths do you believe?

By Verdad Gallardo | 2026-01-28 18:10:11


VIEW MORE