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1st LS Engine Build, Missing Anything/Any Tips?

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Old Oct 18, 2016 | 11:24 AM
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Default 1st LS Engine Build, Missing Anything/Any Tips?

Like the title says, this is my first LS build and I’m looking for a couple suggestions and any tips if I’m missing something. The engine short block is a 24x LS2 from an '05 GTO with around 75k miles that I got from another member after it spun a rod bearing. I’ll be taking it to the machine shop in the next week or two and am hoping I can get away with a regrind/polish on the crank and re-use the stock bottom end with a fresh set of bearings. If it needs more than that I’m willing to spend what it takes to get it up and running, I just don’t want to blow too much of my limited budget if I don’t need to. The engine will be going in my ’84 K5 Blazer that will mainly be a fun cruiser/daily driver in the summer and a camping/hunting rig in the fall. Here’s what I’m planning so far:

Short Block: Hopefully stock bottom end (already has ARP main studs and rod bolts). If the machine shop says the cylinders need to be cleaned up/honed out, are there any budget friendly 4.005” pistons out there? I’ve found some JE (311956), Wiseco (AW-06980), and Mahle (LS1340005F04) forged piston kits that all seem to be made for the stock rods but they’re all in the $640-700 range. I don’t plan on going FI or ever spraying the motor though so if there’s a cheaper HE alternative out there I’d rather go that route but I’m only finding stuff in the 4.020” and up sizes…

Heads: Used 243 heads off CL (I’m thinking from a truck). The local machine shops wanted a lot more than I was thinking for a cleanup mill and valve job so I decided to send them to AI for their 226cc package with BTR .660” springs & titanium retainers. Going to try to keep the milling to a minimum since the stock 10.9:1 CR is already higher than what I’m used to and we only have 91 octane premium out here in CA. Hopefully I’ll have them back in 3 weeks.

Head Gaskets: I want to stick with GM MLS gaskets and was going to just go with the LS2 replacements (12589227) but I hear a ton of people using the LS9 gaskets (12622033) even though the bore size is 4.10”. I know the LS9 gaskets have more layers (which is supposed to be better?) but will the extra bore diameter be bad for the aluminum block or not really make a difference at all?

Intake: Stock TBSS/Gen IV truck intake and 87mm TB with 36# flex fuel injectors.

Exhaust: Plan on running 1-7/8” long tubes but not sure what after that. I’m thinking a dual 2.5” with an H or X pipe shouldn’t be too hard for an exhaust shop to fit around all the extra 4x4 stuff and should be fine for my setup but feel free to throw out suggestions if something would work better.

Cam Shaft: Looking for some suggestions on this one. Keep in mind this engine is going in a heavy truck that will need more torque down low where I’ll be using it than it will max rpm HP… I had been trying to get ahold of Martin at SRD for a while and decided to talk to a couple of other sponsor’s while I was waiting to hear back. Steven at Cam Motion recommended their LS2 Stage 1 cam 212/216 .552/.535 110 ICL 115 LSA. Jared with BTR recommended a custom 221/228 .609/.571 112+2 cam. And when Martin eventually got back to me he recommended a custom 226/230 .612/.595 112+2 cam paired with a 3000-3200 stall. Everything I’ve been reading in the forums would make me think that the smaller cam would be best for torque and keeping the power band down low where I’ll be using it but Martin says that custom grind with the recommended stall will be very torquey from 2000-4500 rpm and pull hard all the way to 6500 rpm. I’ve never seen anyone unhappy with one of Martin’s cams so I’m tempted to ignore what I’ve been reading on the forums and go with what he’s recommending

Lifters: This is another one I’m looking for suggestions on. I’m tempted to just run the Delphi/LS7 replacement lifters from one of the sponsors since I won’t be doing anything too crazy with this setup. With that said, I see a ton of people recommend the Morel 5315’s because there have been a few issues with the LS7 replacements and the Morels are supposed to be far superior. I think the only people who were having issues with the LS7 replacements were doing a lot more with their engines (more hp & rpms) than I ever will though so I don’t know if it’s really necessary or not.

Timing Set: Cloyes LS2 replacement (C3220)

Oil Pump: Haven’t ordered one yet because I’m still on the fence with whether I should just grab a Melling 10295 high pressure pump or go with a ported GM pump from TSP, Hubbard Racing, or SLP since they’re all close in price and have a ton members running either. I also saw the blueprinted Melling 10295’s from Precision Oil Pumps that look pretty sweet and don’t cost that much more than the other options I’ve been looking at.

Transmission/Transfer Case: Rebuilt junk yard 4L80E from an ’01 Silverado 2500 and a rebuilt NP241C from a ’90 Suburban 2500 (VSS) with a slip yoke eliminator

Torque Converter: Since I’m getting the trans rebuilt anyways, I definitely want to get a new TC that’s a little smaller and lighter than the factory one. Something like the 9.5” Vigilante from Precision Industries, 9.5” SS from Yank, or maybe a Pro II from Circle D. Not sure about the stall speed yet. I want to keep it somewhat small since it’s already a heavy truck but I was planning on waiting until I had the cam picked out and then talking to

Axles & Tires: The front axle is a 6 lug 10 Bolt with 3.73’s and a Hummer H3 brake upgrade. The rear is a 6 lug 9.5” SF 14 bolt with matching 3.73’s, an Eaton True Trac, and NBS disc brakes. Tires are 275/70R18’s (basically 33’s) but I might be going up to 35’s and 4.56 gears in a couple years when I get around to lifting the truck.

Last edited by NorCalAnthony; Oct 18, 2016 at 11:36 AM.
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Old Oct 19, 2016 | 11:32 AM
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I believe the main thing I looked at when deciding the valve events for your application was the compression that the engine was going to have. With 11:1 compression as your engine will have you can go a little bigger on the cam specs and still retain a lot of torque at lower engine speeds while enjoying the power created by the larger camshaft at higher RPM's.

This camshaft will not require you to shift any higher than 6400-6500rpm to fully enjoy and/or utilize the power band it will create. I will say that the smaller camshafts you've been recommend will make more torque under 2000-2500rpm. This is why I recommended a 3000-3200 stall speed. So when paired with the larger camshaft at WOT you will never even see 2000rpm before the stall begins to couple at 3000rpm. Thus effectively nullifying the gains in torque under 2500rpm from the smaller cams.
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Old Oct 19, 2016 | 02:17 PM
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Default Blazer Engine

MY call :
1. LS-7 IWIS Single Timing Chain with block snubber.
2. 2010 GM Camaro Oil Pump with .040" pressure spring shim.
3. Race Tec (Auto Tec ) pistons @ 4.007" with NPR "steel" rings.
4. GM Z-06 camshaft with "wide" C/L will work well with the truck intake.
5. Port the Oil Pan at the filter pad, use a truck filter.
6. GM "yellow" springs with STEEL retainers.
7. LS-2 Head gaskets.
8. Chinese head stud kit. (grow at correct rate)

DON'T waste your money !

Lance
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Old Oct 19, 2016 | 03:41 PM
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Happy to help here with the converter. Once you get all the details nailed down, we can choose the option that best fits your budget and intended use. Looks like you're doing your research and doing it right. Sounds like fun!

-Brian
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Old Oct 20, 2016 | 10:19 AM
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Which bearing spun, main or rod? The rod bearing shouldn't be a big deal since you can get a new one and regrind or replace the crank. If you spun a main bearing, it may not be worth it to fix the block if the min saddle in the block is trashed.

You can take an LS2 block out to 4.030" if you wanted to since you won't be adding boost or nitrous. Most of your forged piston kits are going to be at least $600.

The LS9 head gasket doesn't really have any benefit for an NA engine. It's a good gasket for the money if you're using boost/nitrous but in an NA application, a 6.0 or 6.2L gasket will suffice depending of the bore size.
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Old Oct 20, 2016 | 12:33 PM
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Originally Posted by Martin Smallwood
I believe the main thing I looked at when deciding the valve events for your application was the compression that the engine was going to have. With 11:1 compression as your engine will have you can go a little bigger on the cam specs and still retain a lot of torque at lower engine speeds while enjoying the power created by the larger camshaft at higher RPM's.

This camshaft will not require you to shift any higher than 6400-6500rpm to fully enjoy and/or utilize the power band it will create. I will say that the smaller camshafts you've been recommend will make more torque under 2000-2500rpm. This is why I recommended a 3000-3200 stall speed. So when paired with the larger camshaft at WOT you will never even see 2000rpm before the stall begins to couple at 3000rpm. Thus effectively nullifying the gains in torque under 2500rpm from the smaller cams.
Thanks for taking the extra time to explain all of that Martin. That level of knowledge and attention to detail is exactly why you were my first choice to spec something out. I’ll give you a call come payday to get that ordered from you.

Originally Posted by Circle-D_Brian
Happy to help here with the converter. Once you get all the details nailed down, we can choose the option that best fits your budget and intended use. Looks like you're doing your research and doing it right. Sounds like fun!

-Brian
Thanks Brian. I’ll definitely be hitting you up once I get to that part of the build.

Originally Posted by KCS
Which bearing spun, main or rod? The rod bearing shouldn't be a big deal since you can get a new one and regrind or replace the crank. If you spun a main bearing, it may not be worth it to fix the block if the min saddle in the block is trashed.

You can take an LS2 block out to 4.030" if you wanted to since you won't be adding boost or nitrous. Most of your forged piston kits are going to be at least $600.

The LS9 head gasket doesn't really have any benefit for an NA engine. It's a good gasket for the money if you're using boost/nitrous but in an NA application, a 6.0 or 6.2L gasket will suffice depending of the bore size.
I double checked the ad and made sure the spun rod bearing was the only problem. The other member mic’d the pistons and bores and said everything looked to be in spec so I’m hoping I can stick with a crank regrind and some fresh bearings.

Thanks for the heads up on boring out the LS2 block, for whatever reason I thought I had seen a few people saying they shouldn’t be bored out more than 4.010” or something like that. If it can be taken out to 4.030” then it will open up a lot more piston options than I was originally thinking if I wind up needing them. I’ll wait to see what the machine shop says and then go from there with the pistons and a set of 6.0 or 6.2 GM MLS head gaskets.
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Old Oct 20, 2016 | 03:26 PM
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Definitely get with Circle D on the converter. My customers have had great success with their stall converters. Nice and tight and efficient cruising around and flash right where they're supposed to at WOT.
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