Generation IV Internal Engine 2005-2014 LS2 | LS3 | LS7 | L92 | LS9

403ci with 821 Heads

Thread Tools
 
Search this Thread
 
Old Jan 3, 2020 | 03:03 PM
  #1  
RacerBill's Avatar
Thread Starter
Launching!
iTrader: (20)
 
Joined: Jul 2003
Posts: 209
Likes: 11
From: Ponchatoula, LA
Default 403ci with 821 Heads

Well, I am not normally this type, but I don't have that much experience in the high compression NA realm. I've done quite a bit of research, but I can't seem to find exactly what I am looking for.

Potential Build - Pontiac G8 GT:
LS2 Block (9.240" deck)
4" Crank / 4.005" Bore
3cc Dome Pistons
821 Heads
.040" Compressed Tks Headgaskets
~12:1 SCR

Other Items:
Primarily e85 (occasionally 93oct)
Ported Factory Intake Manifold w/VCM OTRCAI
3200-3400 Stall
6L80E Trans
3.45 Gears

Currently undecided on the camshaft, but I have reached out to a few notable folks for input. I realize I would most likely be leaving quite a bit on the table with the 821 heads, but I can't seem to find out exactly how much. Trying to stay away from spending more money on aftermarket heads unless there's a substantial amount of power being left on the table.

Option:
Just install a BTR Stage 3 cam kit in the L76 and save this 403ci engine for another build, installing a set of WCCH 245 cathedral port heads and a Fast102/NW102 setup I have on the shelf.

Questions:
How much power do you think the 821 combo would make?
How much power do you think the WCCH 245/FAST102/NW102 combo would make?

Thanks!
Reply
Old Jan 3, 2020 | 04:18 PM
  #2  
62nalide's Avatar
TECH Addict
iTrader: (2)
 
Joined: Sep 2010
Posts: 2,192
Likes: 34
From: Dallas TX
Default

What chamber are you going off of to get 12.0CR? I can give you something similar I did for a customer (408) I sent my 821's over to FED to run their stage 1 CNC port, had them milled down to 64cc with a .040 gasket 12.6:1CR, Cam Motion (Steven) Spec cam on E85 it made 553whp through a 4L80E with a lock up converter. Same build but with FED's new 11* LS3 heads I gained a nice amount 593whp
Reply
Old Jan 3, 2020 | 07:19 PM
  #3  
RacerBill's Avatar
Thread Starter
Launching!
iTrader: (20)
 
Joined: Jul 2003
Posts: 209
Likes: 11
From: Ponchatoula, LA
Default

Originally Posted by 62nalide
What chamber are you going off of to get 12.0CR? I can give you something similar I did for a customer (408) I sent my 821's over to FED to run their stage 1 CNC port, had them milled down to 64cc with a .040 gasket 12.6:1CR, Cam Motion (Steven) Spec cam on E85 it made 553whp through a 4L80E with a lock up converter. Same build but with FED's new 11* LS3 heads I gained a nice amount 593whp
Thanks for sharing those results! Do you think the stage 1 CNC port really contributed much in the grand scheme of things? I am thinking the milling played a larger role in the power, but I could definitely be wrong. Did you go with the same combustion chamber size with the FED heads? Same cam grind too?

Anything above 520rwhp and a decent torque curve would be awesome. I wonder if the 6L80E is more or less efficient than a 4L80E.

I was using the stock 70cc chambers in the calculation and used 0 deck despite the fact most stock motors come in ~.005" out of the hole, which would raise the compression slightly. Did the SCR seem high? I might have to drop to dish pistons if I mill the heads in order to stay closer to 12:1.

I called Cam Motion earlier today, but I guess they were busy since I never received a call back. They are just up the road from me, and I've used them on a few builds in the past. Great grinds and customer service.

Edit: do you recall which intake manifolds were used?

Last edited by RacerBill; Jan 3, 2020 at 07:45 PM.
Reply
Old Jan 3, 2020 | 09:38 PM
  #4  
DualQuadDave's Avatar
TECH Fanatic
10 Year Member
Liked
Loved
Community Favorite
iTrader: (8)
 
Joined: Feb 2014
Posts: 1,856
Likes: 622
Default

Originally Posted by 62nalide
What chamber are you going off of to get 12.0CR? I can give you something similar I did for a customer (408) I sent my 821's over to FED to run their stage 1 CNC port, had them milled down to 64cc with a .040 gasket 12.6:1CR, Cam Motion (Steven) Spec cam on E85 it made 553whp through a 4L80E with a lock up converter. Same build but with FED's new 11* LS3 heads I gained a nice amount 593whp
if you don't mind me asking, what were the cam specs/intake used on those motors. Thanks!
Reply
Old Jan 4, 2020 | 10:32 AM
  #5  
62nalide's Avatar
TECH Addict
iTrader: (2)
 
Joined: Sep 2010
Posts: 2,192
Likes: 34
From: Dallas TX
Default

Originally Posted by RacerBill
Thanks for sharing those results! Do you think the stage 1 CNC port really contributed much in the grand scheme of things? I am thinking the milling played a larger role in the power, but I could definitely be wrong. Did you go with the same combustion chamber size with the FED heads? Same cam grind too?

Anything above 520rwhp and a decent torque curve would be awesome. I wonder if the 6L80E is more or less efficient than a 4L80E.

I was using the stock 70cc chambers in the calculation and used 0 deck despite the fact most stock motors come in ~.005" out of the hole, which would raise the compression slightly. Did the SCR seem high? I might have to drop to dish pistons if I mill the heads in order to stay closer to 12:1.

I called Cam Motion earlier today, but I guess they were busy since I never received a call back. They are just up the road from me, and I've used them on a few builds in the past. Great grinds and customer service.

Edit: do you recall which intake manifolds were used?
Stage 1 FED port on the 821s I saw a gain of 32whp/18rwtq over stock heads so worth a decent amount IMO. Yes both Stage 1 821s and their M311 shared the same chamber of 64cc and same cam.

Personally I feel the 6L80E is more efficient than the 4L80E.

I ran a port match high ram 102mm.
Reply
Old Jan 4, 2020 | 10:33 AM
  #6  
62nalide's Avatar
TECH Addict
iTrader: (2)
 
Joined: Sep 2010
Posts: 2,192
Likes: 34
From: Dallas TX
Default

Originally Posted by DualQuadDave
if you don't mind me asking, what were the cam specs/intake used on those motors. Thanks!
I'll dig through my emails and see what the spec's where, heads ran PAC 1207X Springs. I had a port match high ram with a 102mm TB setup on it.
Reply
Old Jan 4, 2020 | 11:48 PM
  #7  
RacerBill's Avatar
Thread Starter
Launching!
iTrader: (20)
 
Joined: Jul 2003
Posts: 209
Likes: 11
From: Ponchatoula, LA
Default

Originally Posted by 62nalide
Stage 1 FED port on the 821s I saw a gain of 32whp/18rwtq over stock heads so worth a decent amount IMO. Yes both Stage 1 821s and their M311 shared the same chamber of 64cc and same cam.
I wonder how much of the power gain on the modified 821 head was attributed to the milling or the porting. Are you saying the completely stock 821 heads made 521 rwhp? If so, I might just mill the heads, slap on some .040" head gaskets, and target 12:1 with a different piston then expect a little less power from using a stockish intake manifold. The increased power of the 403 stroker over a cam only L76 should be worth my time.

I ran a port match high ram 102mm.
I was afraid you'd say this. Again, I wonder how much a factory ported manifold would choke this setup.

Is anyone foolish enough (besides me) to build a higher-ish compression 402-408ci engine and use stock 821/823 heads?
Reply
Old Jan 10, 2020 | 12:29 AM
  #8  
gnx7's Avatar
TECH Junkie
20 Year Member
Liked
Loved
Community Favorite
iTrader: (28)
 
Joined: Nov 2002
Posts: 3,656
Likes: 282
From: San Francisco, CA
Default

Built a buddy a 416ci motor with stock LS3 heads/intake/TB running 1 3/4" long tubes and dual 2.5" exhaust, T56 Magnum, alum flywheel/McLeod RXT, 335/30/18's on 91 octane it made 560rwhp with a BTR Stg3 cam on a Dynojet. I'm guessing a 402 would make 25rwhp or so less with the same combo.
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

6 Gifts Neither Your Dad Nor Grad Will Shove Into the 'Trinket Drawer'

 Brett Foote
story-1

Topdon ONE vs. Artidiag 800 BT2: Which is the Diagnostic Tablet For You?

 Pouria Savadkouei
story-2

Gas Monkey Built a 6-Wheel Ferrari Testarossa With a Corvette LT4 Engine

 Verdad Gallardo
story-3

7 Most Reliable High-Performance Engines GM Has Ever Built

 Verdad Gallardo
story-4

Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

 Verdad Gallardo
story-5

6 Common C5 Corvette Failures and What's Involved In Repairing Them

 Pouria Savadkouei
story-6

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-7

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-8

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-9

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
Old Jan 10, 2020 | 10:52 AM
  #9  
RacerBill's Avatar
Thread Starter
Launching!
iTrader: (20)
 
Joined: Jul 2003
Posts: 209
Likes: 11
From: Ponchatoula, LA
Default

Originally Posted by gnx7
Built a buddy a 416ci motor with stock LS3 heads/intake/TB running 1 3/4" long tubes and dual 2.5" exhaust, T56 Magnum, alum flywheel/McLeod RXT, 335/30/18's on 91 octane it made 560rwhp with a BTR Stg3 cam on a Dynojet. I'm guessing a 402 would make 25rwhp or so less with the same combo.
Nice! Recall the SCR?

I'd say you're pretty close on the power difference, and it will be less than that too since this is going to be paired with an auto.
Reply
Old Jan 15, 2020 | 08:42 AM
  #10  
Smokey B's Avatar
Banned
 
Joined: Jan 2019
Posts: 1,747
Likes: 100
Default

Older PM. Factory intake is good as long as you stay inside the *factory intake RPM window*.
View this post on Instagram


Last edited by Smokey B; Jan 15, 2020 at 08:48 AM.
Reply
Old Jan 15, 2020 | 10:08 AM
  #11  
RacerBill's Avatar
Thread Starter
Launching!
iTrader: (20)
 
Joined: Jul 2003
Posts: 209
Likes: 11
From: Ponchatoula, LA
Default

Originally Posted by Smokey B
Older PM. Factory intake is good as long as you stay inside the *factory intake RPM window*.
https://www.instagram.com/p/BnKJ5amn..._web_copy_link
Thanks for sharing! I suspect the additional cubic inches will reduce the RPM window quite a bit.
Reply




All times are GMT -5. The time now is 07:37 AM.

story-0
6 Gifts Neither Your Dad Nor Grad Will Shove Into the 'Trinket Drawer'

Don't get dad new socks or a grill brush this year.

By Brett Foote | 2026-06-04 18:13:20


VIEW MORE
story-1
Topdon ONE vs. Artidiag 800 BT2: Which is the Diagnostic Tablet For You?

Slideshow: We take a close look at the ONE and Artidiag 800BT2 diagnostic tools from Topdon and the reasons to buy one over the other.

By Pouria Savadkouei | 2026-05-28 11:05:11


VIEW MORE
story-2
Gas Monkey Built a 6-Wheel Ferrari Testarossa With a Corvette LT4 Engine

Slideshow: The controversial Ferrari F6 swaps its original flat-12 for a Corvette Z06-derived LT4 V8 and sends power to four rear wheels through a custom-built drivetrain.

By Verdad Gallardo | 2026-05-26 18:23:54


VIEW MORE
story-3
7 Most Reliable High-Performance Engines GM Has Ever Built

Slideshow:These GM engines didn't just make huge power, they survived abuse, boost, track days, and six-digit mileage with a reputation for refusing to quit.

By Verdad Gallardo | 2026-05-21 16:45:27


VIEW MORE
story-4
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-5
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-6
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-7
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-8
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-9
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE