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LS3 Based 427 Leaking Sleeve?

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Old Nov 24, 2024 | 10:30 AM
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Default LS3 Based 427 Leaking Sleeve?

I have an LS3 based 427 with Darton sleeves installed by RED. I just got it running recently for breakin and went to do the second oil change and had a little coolant come out of the oil pan before oil did. It was like 2 ounces or so. This didnt happen during the first oil change. Everything is new on this engine. The heads are 821 casting and were freshly done when installed. I emailed Steve already but its Sunday so itll take him time. Im freaking out because I dont have the money to do ALL OF THIS AGAIN if the block sleeves are compromised. It cost me $3600 the first time. This really disappointing. What options do i really have?
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Old Nov 24, 2024 | 02:38 PM
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Could just as easily be the head gaskets, porous head casting, or the factory steering cooler (surely you've deleted this already though)

point is its not something to stress out about just yet. If it was my car, Id pickup a handful of coolant test strips, and some of those sealing pellets gm used to put in the aluminum caddys at the factory. Give those a try and the test strips will let you know the progress.
you’ll probably need to change the coolant too.

Steve is quite thorough, I would give him the initial benefit of doubt that it’s something else.
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Old Nov 24, 2024 | 04:17 PM
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Originally Posted by bthomas
Could just as easily be the head gaskets, porous head casting, or the factory steering cooler (surely you've deleted this already though)

point is its not something to stress out about just yet. If it was my car, Id pickup a handful of coolant test strips, and some of those sealing pellets gm used to put in the aluminum caddys at the factory. Give those a try and the test strips will let you know the progress.
you’ll probably need to change the coolant too.

Steve is quite thorough, I would give him the initial benefit of doubt that it’s something else.
Steve actually PMd me on here and I was able to call him. He said pretty much exactly what you did. I followed his instructions initially and used the tablets. He's a good dude and is willing to handle it if the block has a problem, I just need to check the head fasteners first and go from there. I'm not really freaking out anymore.
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Old Nov 24, 2024 | 05:16 PM
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Your in good hands with Steve. There’s no guarantee that a dry-tite sleeved block won’t leak, that’s why Steve asks you to use the GM tablets. Those tablets get dropped into every single new GM engine btw. Steve has sleeved many blocks for me…I have another one here in the shop now in fact, and another in process for another build also. If this does in fact end up being a sleeve issue, Steve will make it right. This is why I only use Steve for my sleeving. There’s a few shops out there that can do it, but you won’t get service from them like you will from RED.
I’m sure Steve already told you, but you want to go back over your head bolts/studs,…back them off a touch and re-torque them one at a time in correct sequence…and let the engine heat cycle a few times afterward.
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Old Nov 25, 2024 | 07:20 AM
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Retorque your heads. I would first test to see if anything moved to begin with. I set the wrench to 5 pounds less than tq say 65 pounds and go around and see if something is way off. If something is way off you can try retightening those (or do all like 70 Chevelle says) and see if it works - sometimes it does not and you need to put gaskets in. I just had to do head gaskets. Use ARP lube when installing the nuts (if you have studs) I find much more consistent torque readings with that and less likely a back off of the tq as what may have happened here. Follow procedure that 70 Chevelle said above. You will probably have to undo the headers and you may need to figure out a socket combo to get around the rocker arms since they will be still on engine. Good luck. BTW another test (for another version head gasket problem) is run the car so it gets hot turn off come back 24 hours later. See if you get a hiss in the coolant tank as you open it. If you get a big hiss then combustion air is getting air into the coolant system and pressurizing it. Finally any white sweet smelling smoke when driving or during start up. Not sure what set up you have and how accurate you can read the fill marks on car (I have C6 Corvette and easy to tell if you are loosing water by hash marks). Many times the water in the oil is only a portion of what actually leaked out it can leak into cylinder head and the water can burn up gradually as steam and is vented out or PCVed out.

Last edited by Double06; Nov 25, 2024 at 07:27 AM.
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Old Nov 25, 2024 | 09:01 AM
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Definitely drop the tablets in.
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Old Nov 25, 2024 | 12:30 PM
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Originally Posted by 02EBC5Z06
Definitely drop the tablets in.
What is the BRAND name of these magic tablets ?
Picture of packaging, if possible.
.........Thanks..
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Old Nov 25, 2024 | 12:37 PM
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Get them at any GM dealer. Dirt cheap. BUT-Like lifter trays, if you're gonna go that route, stick with the GM products. Tabs were developed for the Nothstar V8 program many years ago. I used them on a Darton wet sleeved LS1 years ago. They flat work.....
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Old Nov 25, 2024 | 01:01 PM
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You might have to look around as not all GM dealers stock them. I live in central Cali and had to go to the next town to get them.
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Old Nov 25, 2024 | 02:52 PM
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I had to put these in my turbo alum 5.3 LS swapped '69 Chevelle. Those should do the trick. Read the directions.
https://www.summitracing.com/parts/NAL-12378255
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Old Nov 25, 2024 | 04:22 PM
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Originally Posted by Double06
Retorque your heads. I would first test to see if anything moved to begin with. I set the wrench to 5 pounds less than tq say 65 pounds and go around and see if something is way off. If something is way off you can try retightening those (or do all like 70 Chevelle says) and see if it works - sometimes it does not and you need to put gaskets in. I just had to do head gaskets. Use ARP lube when installing the nuts (if you have studs) I find much more consistent torque readings with that and less likely a back off of the tq as what may have happened here. Follow procedure that 70 Chevelle said above. You will probably have to undo the headers and you may need to figure out a socket combo to get around the rocker arms since they will be still on engine. Good luck. BTW another test (for another version head gasket problem) is run the car so it gets hot turn off come back 24 hours later. See if you get a hiss in the coolant tank as you open it. If you get a big hiss then combustion air is getting air into the coolant system and pressurizing it. Finally any white sweet smelling smoke when driving or during start up. Not sure what set up you have and how accurate you can read the fill marks on car (I have C6 Corvette and easy to tell if you are loosing water by hash marks). Many times the water in the oil is only a portion of what actually leaked out it can leak into cylinder head and the water can burn up gradually as steam and is vented out or PCVed out.
I am going to retq the heads completely. As far as the coolant in the oil and radiator pressure, i dont have any pressure after it sits. It is loosing coolant, the overflow empited out. Its in a GMT400 truck so not super accurate, but about 2qt of coola t was in there and its gone. There wasnt that much in the oil, so im hoping its just a head gasket issue. I did use the GM tablets as per his instructions. I did notice a coolant smell once when i was driving, so im hoping it was burning it a little. I used cometic gaskets in a effort to not have this issue. Steve said he typically coats them first, even though cometic says not to. Fornnow im doing a retq on the bolts and keeping a close eye on the oil and overflow.
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Old Nov 25, 2024 | 04:50 PM
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Originally Posted by G Atsma
You might have to look around as not all GM dealers stock them. I live in central Cali and had to go to the next town to get them.
Good point! But local dealers (at least in Michigan!) can check availability at other dealers, and have them sent to their dealership at no cost for shipping. In response to the member suggesting retorquing heads, I'd go with these tabs before I'd retorque. When using GM gaskets, I've never had to retorque my LS7 heads. But that's about the only thing I've not had to do to my LS7 heads.....YET!!!!
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Old Nov 25, 2024 | 05:07 PM
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Originally Posted by Dansic
I am going to retq the heads completely. As far as the coolant in the oil and radiator pressure, i dont have any pressure after it sits. It is loosing coolant, the overflow empited out. Its in a GMT400 truck so not super accurate, but about 2qt of coola t was in there and its gone. There wasnt that much in the oil, so im hoping its just a head gasket issue. I did use the GM tablets as per his instructions. I did notice a coolant smell once when i was driving, so im hoping it was burning it a little. I used cometic gaskets in a effort to not have this issue. Steve said he typically coats them first, even though cometic says not to. Fornnow im doing a retq on the bolts and keeping a close eye on the oil and overflow.
HOLD ON, PARTNER!!! I have no leaks, and it is completely normal to have no pressure 24 hours after it was last running, when engine is completely cooled to ambient temps. That's always been the case with sealed coolant recovery systems. I realize you have issues. I'm posting this for guys who may read about having no pressure, then think they have a leak. Not always true. This is one of those "for every action, there's an equal and opposite reaction" things. It's called coolant recovery because when the hot engine and coolant cools, the pressure drops, and the cooling system eventually recovers what has expanded. Having your situation obviously changes things. If you used GM gaskets, and a fairly accurate torque wrench, you shouldn't have to retorque.....

EDIT! I see you used Cometic gaskets. Probably a good idea to retorque. Especially if you've tried the tabs.....
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Old Nov 26, 2024 | 07:14 AM
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Every leak can have some nuances. Pressure in the system after a day or so would indicate that the cylinder pressure is bleeding into cooling system (another form of a head gasket leak). Your leak may just be pure coolant getting by the gasket and going into a cylinder and or oil pan. Good luck with the retorque but before you do go around see if there were any loose ones that could have been the culprit.
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Old Nov 26, 2024 | 08:14 AM
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Originally Posted by Dansic
I am going to retq the heads completely. As far as the coolant in the oil and radiator pressure, i dont have any pressure after it sits. It is loosing coolant, the overflow empited out. Its in a GMT400 truck so not super accurate, but about 2qt of coola t was in there and its gone. There wasnt that much in the oil, so im hoping its just a head gasket issue. I did use the GM tablets as per his instructions. I did notice a coolant smell once when i was driving, so im hoping it was burning it a little. I used cometic gaskets in a effort to not have this issue. Steve said he typically coats them first, even though cometic says not to. Fornnow im doing a retq on the bolts and keeping a close eye on the oil and overflow.
2qts is a lot to be missing. If it had that much going in the oil from the sleeves, it would be really noticable when you change your oil. How much do you think came out during the change? Just reading everything wrote, my gut feeling is head gaskets or a crack in the head, possibly. All the leaky sleeves seem to just dribble some coolant in the oil, not drain the reservoir. Pull your spark plugs abd have a look at that too.
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