Generation IV Internal Engine 2005-2014 LS2 | LS3 | LS7 | L92 | LS9

Deck Thickness on LS7 block.

Thread Tools
 
Search this Thread
 
Old Dec 20, 2007 | 09:58 PM
  #1  
Deeavi's Avatar
Thread Starter
TECH Enthusiast
iTrader: (16)
 
Joined: Nov 2003
Posts: 670
Likes: 2
From: Bowman, SC
Default Deck Thickness on LS7 block.

How much can be safely cut off of the deck of the LS7 block? I need to cut .010" off for a 9.030 deck height for my piston configuration. That much should not be a problem, right?
Reply
Old Dec 20, 2007 | 10:27 PM
  #2  
Deeavi's Avatar
Thread Starter
TECH Enthusiast
iTrader: (16)
 
Joined: Nov 2003
Posts: 670
Likes: 2
From: Bowman, SC
Default

Originally Posted by Deeavi
How much can be safely cut off of the deck of the LS7 block? I need to cut .010" off for a 9.030 deck height for my piston configuration. That much should not be a problem, right?
Anyone?
Reply
Old Dec 21, 2007 | 04:29 AM
  #3  
Busted Knuckles's Avatar
TECH Apprentice
15 Year Member
Liked
Loved
 
Joined: Oct 2007
Posts: 302
Likes: 20
Default

Any reason you can't run a thinner gasket?
I wouldn't think there would be a problem with cutting the deck height-wise, but it's not really an easy job with iron sleeves on an aluminum block. It's an interrupted cut and tends to smear the steel into the softer aluminum.
Reply
Old Dec 21, 2007 | 05:06 AM
  #4  
Deeavi's Avatar
Thread Starter
TECH Enthusiast
iTrader: (16)
 
Joined: Nov 2003
Posts: 670
Likes: 2
From: Bowman, SC
Default

Originally Posted by Busted Knuckles
Any reason you can't run a thinner gasket?
I wouldn't think there would be a problem with cutting the deck height-wise, but it's not really an easy job with iron sleeves on an aluminum block. It's an interrupted cut and tends to smear the steel into the softer aluminum.
I could! Just asking about the thickness and maximum amount that can be cut safely.

The Comstar crank kit that I ordered has Mahle pistons that sit .010" below the deck on a 9.040" deck. To get .040" quench I would have to run a .030" gasket, or either cut the deck .010" and run a .040" gasket. .030" is getting pretty thin for a LS head gasket?
Reply
Old Dec 22, 2007 | 12:43 AM
  #5  
Redline-Motorsports's Avatar
FormerVendor
iTrader: (3)
 
Joined: Aug 2002
Posts: 622
Likes: 0
From: Albany, New York
Default

I would accurately measure the current deck height as they vary quite a bit. Then determine what you need.
Reply
Old Dec 22, 2007 | 04:56 AM
  #6  
Deeavi's Avatar
Thread Starter
TECH Enthusiast
iTrader: (16)
 
Joined: Nov 2003
Posts: 670
Likes: 2
From: Bowman, SC
Default

Thanks!

Yes, my machine shop is going to check it out.

I don't believe cutting .010" will hurt a thing, but I can't seem to find anything on the actual deck thickness of the block.
Reply
Old Dec 22, 2007 | 12:41 PM
  #7  
Busted Knuckles's Avatar
TECH Apprentice
15 Year Member
Liked
Loved
 
Joined: Oct 2007
Posts: 302
Likes: 20
Default

I can't see where it could hurt a thing.
If 1/10 of 1/10 of an inch made a difference, I believe I'd look for another block
Big and small block cast iron blocks are routinely cut .015 - .025 when zero decking.
I hope you'll report back and let us know what your machinist says, I'd like to know what it specs out to.
Reply
Old Dec 22, 2007 | 05:14 PM
  #8  
Deeavi's Avatar
Thread Starter
TECH Enthusiast
iTrader: (16)
 
Joined: Nov 2003
Posts: 670
Likes: 2
From: Bowman, SC
Default

Originally Posted by Busted Knuckles
I can't see where it could hurt a thing.
If 1/10 of 1/10 of an inch made a difference, I believe I'd look for another block
Big and small block cast iron blocks are routinely cut .015 - .025 when zero decking.
I hope you'll report back and let us know what your machinist says, I'd like to know what it specs out to.
I won't get the block until after Christmas, but I will post back when I find out something.
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

6 Gifts Neither Your Dad Nor Grad Will Shove Into the 'Trinket Drawer'

 Brett Foote
story-1

Topdon ONE vs. Artidiag 800 BT2: Which is the Diagnostic Tablet For You?

 Pouria Savadkouei
story-2

Gas Monkey Built a 6-Wheel Ferrari Testarossa With a Corvette LT4 Engine

 Verdad Gallardo
story-3

7 Most Reliable High-Performance Engines GM Has Ever Built

 Verdad Gallardo
story-4

Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

 Verdad Gallardo
story-5

6 Common C5 Corvette Failures and What's Involved In Repairing Them

 Pouria Savadkouei
story-6

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-7

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-8

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-9

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
Old Dec 22, 2007 | 07:50 PM
  #9  
Steve - Race Eng's Avatar
LS1TECH Sponsor
20 Year Member
Top Answer: 1
iTrader: (1)
 
Joined: Mar 2003
Posts: 739
Likes: 177
From: Oceanside, Ca.
Default deck thickness

The deck thickness on the LS7 block is .550". .010" is nothing to take off. Go ahead and deck the block if you can't find gaskets the thickness you are looking for.

Steve


Originally Posted by Deeavi
How much can be safely cut off of the deck of the LS7 block? I need to cut .010" off for a 9.030 deck height for my piston configuration. That much should not be a problem, right?
__________________
Steve Demirjian
Race Engine Development
Oceanside, Ca.
760-630-0450
web: www.raceenginedevelopment.com/
e-mail: race-engine-development@***.net
Reply
Old Dec 23, 2007 | 09:50 AM
  #10  
racer7088's Avatar
FormerVendor
 
Joined: Nov 2001
Posts: 3,065
Likes: 6
From: Houston, Tx.
Arrow

Originally Posted by Deeavi
How much can be safely cut off of the deck of the LS7 block? I need to cut .010" off for a 9.030 deck height for my piston configuration. That much should not be a problem, right?

I hope you mean 9.230 !
Reply
Old Dec 23, 2007 | 02:36 PM
  #11  
Deeavi's Avatar
Thread Starter
TECH Enthusiast
iTrader: (16)
 
Joined: Nov 2003
Posts: 670
Likes: 2
From: Bowman, SC
Default

Originally Posted by racer7088
I hope you mean 9.230 !
MY Bad!

I fixed it.
Reply




All times are GMT -5. The time now is 06:51 AM.

story-0
6 Gifts Neither Your Dad Nor Grad Will Shove Into the 'Trinket Drawer'

Don't get dad new socks or a grill brush this year.

By Brett Foote | 2026-06-04 18:13:20


VIEW MORE
story-1
Topdon ONE vs. Artidiag 800 BT2: Which is the Diagnostic Tablet For You?

Slideshow: We take a close look at the ONE and Artidiag 800BT2 diagnostic tools from Topdon and the reasons to buy one over the other.

By Pouria Savadkouei | 2026-05-28 11:05:11


VIEW MORE
story-2
Gas Monkey Built a 6-Wheel Ferrari Testarossa With a Corvette LT4 Engine

Slideshow: The controversial Ferrari F6 swaps its original flat-12 for a Corvette Z06-derived LT4 V8 and sends power to four rear wheels through a custom-built drivetrain.

By Verdad Gallardo | 2026-05-26 18:23:54


VIEW MORE
story-3
7 Most Reliable High-Performance Engines GM Has Ever Built

Slideshow:These GM engines didn't just make huge power, they survived abuse, boost, track days, and six-digit mileage with a reputation for refusing to quit.

By Verdad Gallardo | 2026-05-21 16:45:27


VIEW MORE
story-4
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-5
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-6
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-7
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-8
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-9
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE