Generation V Internal Engine 2013-20xx LT1

L83 component images

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Old Jun 22, 2013 | 09:40 AM
  #21  
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Originally Posted by bhobbs
I saw that. Probably should have worded my question better. Do most cars use a vacuum pump? I thought most used manifold vacuum for the brakes. Is this changed for the LT1 or was it on the LS series as well?
No most cars do not (except for diesels, but they usually use electric driven ones). Most cars do use manifold vacuum. LS engines did not have them.
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Old Jun 22, 2013 | 12:37 PM
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Originally Posted by 93Z2871805
No most cars do not (except for diesels, but they usually use electric driven ones). Most cars do use manifold vacuum. LS engines did not have them.
Ok.
I am asking why they added it for the LTs.
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Old Jun 22, 2013 | 01:48 PM
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Default Vacuum pump

Originally Posted by bhobbs
Ok.
I am asking why they added it for the LTs.
The vacuum pump is needed because the engine doesn't generate enough vacuum in order to maintain proper brake pedal assist.

The likely causes of this are cylinder deactivation (Active Fuel Management) and the camshaft phaser (VVT), both of which can impact engine vacuum.

Engine manifold pressure was often in the 88 to 92 kPa range (6 to 10 kPa vacuum) when driving the vehicle at highway speeds. This is not enough vacuum to generate enough vacuum assist for the brake system.

The DI V6 engines have been using vacuum pumps for several years in the Lambda trucks and in the Camaro.

If I recall correctly, on the Gen IV V8 engines that had AFM (and no vacuum pump), they would disable cylinder deactivation if brake booster vacuum wasn't high enough. I assume by having a vacuum pump they can extend the use of AFM.

Last edited by Jason Haines @ LPE; Jun 22, 2013 at 10:17 PM. Reason: typo
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Old Jun 22, 2013 | 01:53 PM
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Default Vacuum pump

Originally Posted by 93Z2871805
No most cars do not (except for diesels, but they usually use electric driven ones). Most cars do use manifold vacuum. LS engines did not have them.
On the diesel trucks that I am familiar with GM uses the power steering pump hydraulic pressure (Hydroboost) for brake assist instead of using vacuum.

Some of the previous generation (1999-2013) gasoline CK trucks also used the hydroboost. Easy to identify when you look under the hood - no big vacuum booster.

Not sure what GM does on car based diesel applications but I would assume it is an electric pump.

The truck braking duty cycle is probably different from a car, especially when you include towing or loading up the vehicle with payload in the mix.

Last edited by Jason Haines @ LPE; Jun 22, 2013 at 10:17 PM. Reason: typo
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Old Jun 22, 2013 | 01:55 PM
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Default Key width

Originally Posted by 96 Comp T/A
Any chance you could slide a set of calipers across that key and let us know how wide it is?
Thanks!
Now taking requests.

The exposed part of the key measured 0.189" (4.8 mm).

Last edited by Jason Haines @ LPE; Jun 22, 2013 at 01:55 PM. Reason: typo
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Old Jun 22, 2013 | 07:40 PM
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Originally Posted by Jason Haines @ LPE
The vacuum pump is needed because the engine doesn't generate enough vacuum in order to maintain proper brake pedal assist.

The likely causes of this are cylinder deactivation (Active Fuel Management) and the camshaft phaser (VVT), both of which can impact engine vacuum.

Engine manifold pressure was often in the 88 to 92 kPa range (6 to 10 kPa vacuum) when driving the vehicle at highway speeds. This is not enough vacuum to generate enough vacuum assist for the brake system.

The DI V6 engines have been using vacuum pumps for several years in the Lambda trucks and in the Camaro.

If I recall correctly, on the Gen V V8 engines that had AFM (and no vacuum pump), they would disable cylinder deactivation if brake booster vacuum wasn't high enough. I assume by having a vacuum pump they can extend the use of AFM.

Ok, that makes sense.
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Old Jun 23, 2013 | 09:28 AM
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Originally Posted by Jason Haines @ LPE
We will likely publish that data in the next few days.

I will try to remember to post it to this forum. I am posting everything to our own web site forum and then posting the specific information people ask for on other forums to those specific forums but I might miss some.
Jason,

Is the VVT operation similair to the Gen IV design?
Locked at 7 degrees advanced in the park position?

Thanks again for sharing the Gen V inernals!


Mike
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Old Jun 23, 2013 | 10:54 PM
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can you get some good pictures of where the high pressure fuel pump mounts? and measure the hole as well?
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Old Jun 24, 2013 | 03:31 PM
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Originally Posted by Jason Haines @ LPE
Now taking requests.

The exposed part of the key measured 0.189" (4.8 mm).
Thanks, i was curious (and doubtful) that it was the same 1/4" that aftermarket crank manufacturers had used. Great work.
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Old Jun 24, 2013 | 05:28 PM
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Originally Posted by bhobbs
Ok.
I am asking why they added it for the LTs.
I would assume for the VVT as manifold vacuum would drop when it kicks in.

Edit: As Jason stated.

Originally Posted by Jason Haines @ LPE
On the diesel trucks that I am familiar with GM uses the power steering pump hydraulic pressure (Hydroboost) for brake assist instead of using vacuum.

Some of the previous generation (1999-2013) gasoline CK trucks also used the hydroboost. Easy to identify when you look under the hood - no big vacuum booster.

Not sure what GM does on car based diesel applications but I would assume it is an electric pump.

The truck braking duty cycle is probably different from a car, especially when you include towing or loading up the vehicle with payload in the mix.
I was speaking in general terms. I've seen Ford applications (such as the Excursion) use electric pumps for their diesels.

Last edited by 93Z2871805; Jun 24, 2013 at 05:34 PM.
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Old Jun 27, 2013 | 05:32 PM
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Jason, have you guys by any chance got around to, or have plans to, flow test the heads yet?
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Old Jul 2, 2013 | 01:44 AM
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Jason, have you tested the L83 heads on a flow bench yet? I'm very curious to see that data.
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Old Jul 2, 2013 | 03:11 PM
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Default L83 flow data

Originally Posted by texas94z
Jason, have you tested the L83 heads on a flow bench yet? I'm very curious to see that data.
Here is the stock L83 cylinder head flow data:



L83 chamber volume: 57.6 cc
Intake runner volume: 248 cc
Exhaust runner volume: 102 cc

Fairly large intake runner volume when you compare it to the previous 5.3L heads.

Note, we flow tested on a 3.900" bore instead of the stock 3.780" bore size because we don't currently have a 3.780" size bore sleeve for our flow bench fixture.
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Old Jul 2, 2013 | 03:13 PM
  #34  
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Default L83 valve sizes and weights

The stock L83 intake valve size is 1.928" and weighs 99.5 grams. Here is an image of the valve:


The stock exhaust valve measures 1.556" and weighs 90.3 grams. Here is an image of the valve:


Here is an image of the combustion chamber with stock valves:
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Old Jul 2, 2013 | 03:54 PM
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Default LM4 vs L83 flow data comparison

Here is L83 compared to the LM4 5.3L heads (Gen III 5.3L V8).

Intake data:


Exhaust data:


Some of the other comparison data for the LM4 heads:
The chamber volume was 62.6 cc.
The intake runner volume was 204 cc.
The exhaust runner volume was 76 cc.
Intake valve size was 1.890".
Exhaust valve size was 1.550".
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Old Jul 2, 2013 | 09:08 PM
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Thanks for the exact data I was looking for.

What do you think is causing the sharp cfm decline at .400 lift on the intake side? That's very peculiar.

Last edited by texas94z; Jul 3, 2013 at 12:38 AM.
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Old Jul 2, 2013 | 09:32 PM
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Those heads will flow insane numbers once ported and bigger in/ex valves
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Old Jul 3, 2013 | 02:39 PM
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Exhaust flange on the head totally new or will LS header flanges work?
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Old Jul 5, 2013 | 07:15 AM
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Default Exhaust flange

Originally Posted by Unreal
Exhaust flange on the head totally new or will LS header flanges work?
The exhaust flanges are different.

Here is an image of the L83 Gen V exhaust flange/exhaust ports on the cylinder heads:


Here is an image of the L83 cylinder head with a Gen III/IV exhaust gasket for comparison. With the evenly spaced exhaust ports and the same bore centers it makes sense that the exhaust ports line up but note that none of the bolt holes do:
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Old Jul 5, 2013 | 07:20 AM
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Default Intake flow data

Originally Posted by texas94z
Thanks for the exact data I was looking for.

What do you think is causing the sharp cfm decline at .400 lift on the intake side? That's very peculiar.
It is likely that at that particular valve lift/valve location in its travel, the air is not able to make the turn as well as it can at the other valve lift points. We see this from time to time in different cylinder head configurations. On some heads it flat lines, sometimes it drops and comes back up like it did in this case.
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