chiltons manual...
Raise the car up, take off the intake tract.
Disconnect the fans and get them out of the way.
Drain the coolant and start taking off hoses from the waterpump.
Take off the accessory belt.
Remove the crank balancer (3 bolts and then a balancer removal tool should take it off)
Remove the waterpump.
Remove all plug wires from the opti and vaccuum harness.
Remove opti (should be two bolts holding it in)
Installation is reverse of removal, depending on the year whether or not you have a pin to align the unit or not.
Mine is not a complete write up.

http://www.lt1engine.com/tech/93-97-...emove-replace/
Fortunately, it's not terribly complicated.
I've done it a few times lately LOL An air ratchet sure makes it a quicker job, but you can to it with manual tools too.
1badzee has a great step-by-step.
(I don't know what year car you own, but his writeup is for a 95+ ... which is close enough to a 93/94 except that
those years have a spline and drive shaft to line up instead of a pin. If you have it in right, it just pops on.
If you find yourself needing to use any force at all, you've got it in wrong)
Last edited by James Montigny; Dec 5, 2008 at 09:57 AM.
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Oh, you'll need to get a Snap-On T4 reverse Torx Deepwell tool as well - $20 off the truck.
It's not tough, especially if you remove the fans!
Raise the car up, take off the intake tract.
Disconnect the fans and get them out of the way.
Drain the coolant and start taking off hoses from the waterpump.
Take off the accessory belt.
Remove the crank balancer (3 bolts and then a balancer removal tool should take it off)
Remove the waterpump.
Remove all plug wires from the opti and vaccuum harness.
Remove opti (should be two bolts holding it in)
Installation is reverse of removal, depending on the year whether or not you have a pin to align the unit or not.
Mine is not a complete write up.
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I always go for the factory manuals when I want to work on something. *I have several motorcycles and a Focus as a DD, and factory manuals for all.)
I haven't snagged the factory manuals for my Formula yet (IIRC there are two), but probably will when I really need to dig into it.
if you are looking how to do a simple job, they are easy to navigate and easy to follow.
whereas the service manuals are very in depth, and sometimes they are a PITA to navigate for simple things, but i would have both.





