LT1-LT4 Modifications 1993-97 Gen II Small Block V8

408 lt1

Old Jan 1, 2009 | 06:11 PM
  #1  
wht97ws6ta's Avatar
Thread Starter
TECH Apprentice
 
Joined: Dec 2008
Posts: 372
Likes: 1
From: Kinston North Carolina
Default 408 lt1

Just wondering if anyone has built any 408 LT1. I would think if u were gonna build a 396 why not go ahead and put the extra 1/8 inch stroke and make it a 408.
Reply
Old Jan 1, 2009 | 06:40 PM
  #2  
96capricemgr's Avatar
11 Second Club
iTrader: (1)
 
Joined: Sep 2004
Posts: 11,975
Likes: 15
Default

Been done. Losts of extra cost for questionable benefits.

Few Impala guys did them for nostalgic reasons, round up and call it a 409.
Reply
Old Jan 1, 2009 | 07:23 PM
  #3  
wht97ws6ta's Avatar
Thread Starter
TECH Apprentice
 
Joined: Dec 2008
Posts: 372
Likes: 1
From: Kinston North Carolina
Default

Originally Posted by 96capricemgr
Been done. Losts of extra cost for questionable benefits.

Few Impala guys did them for nostalgic reasons, round up and call it a 409.
Shouldnt cost that much more. If u order the rotating assm. that way it should be about the same from eagle. Only problem would be cam clearance. The way i wanna build one will be more expensive. I wanna run a Callies crank with the 1.88 honda rodbearing jounals, to cut down on rotating weight and to get precious clearance. And i would like to run the 1.5, 1.5, 3MM ring package to cut down on ring tension. Getting the compression down would be the next hurdle. But i was thinking with 11.5:1 compression i could run a cam with around 238/244 degrees at .050 int/exh with an lsa of around 114 should keep the cyl pressure down. I think that would make a pretty wicked street motor that would knock dwn some 10 sec quarters with ease.
Reply
Old Jan 1, 2009 | 10:51 PM
  #4  
Puck's Avatar
TECH Veteran
iTrader: (17)
 
Joined: Oct 2006
Posts: 4,152
Likes: 6
Default

Originally Posted by wht97ws6ta
Shouldnt cost that much more. If u order the rotating assm. that way it should be about the same from eagle. Only problem would be cam clearance. The way i wanna build one will be more expensive. I wanna run a Callies crank with the 1.88 honda rodbearing jounals, to cut down on rotating weight and to get precious clearance. And i would like to run the 1.5, 1.5, 3MM ring package to cut down on ring tension. Getting the compression down would be the next hurdle. But i was thinking with 11.5:1 compression i could run a cam with around 238/244 degrees at .050 int/exh with an lsa of around 114 should keep the cyl pressure down. I think that would make a pretty wicked street motor that would knock dwn some 10 sec quarters with ease.
The extra cost is exactly what you just mentioned - clearancing and machine work.

Have you seen the clearancing first hand for a 396? It is pretty easy to hit water...even a 383 can punch into the jacket pretty quickly with the wrong rod/bolt combo.

You would most likely have to go through more then one block to cherry pick a usable one, shave the rod bolts, clearance the hell out of it, and still have to at least half fill the block...then if you are lucky you'll end up with a usable 408.

1/8" sounds so small on paper until you get in there and realize how much that extra 1/8" clearance would help...it really is not worth the extra cost and risk.
Reply
Old Jan 1, 2009 | 10:55 PM
  #5  
BizZzatch350's Avatar
Moderator
20 Year Member
Photogenic
iTrader: (33)
 
Joined: Dec 2001
Posts: 9,793
Likes: 15
From: T E X A S
Default

Originally Posted by 96capricemgr
Been done. Losts of extra cost for questionable benefits.

Few Impala guys did them for nostalgic reasons, round up and call it a 409.
MTI in Houston when they still worked on LT1s did a couple, I remember one of them was for a customer in Georgia.
Reply
Old Jan 2, 2009 | 01:06 AM
  #6  
taner's Avatar
8 Second 6 Speed Director
20 Year Member
Photogenic
iTrader: (6)
 
Joined: May 2002
Posts: 3,299
Likes: 2
From: windsor, ont. canada - Home of the fastest LT1 6spd.
Default

yeah what he said, lol!!!


Originally Posted by Puck
The extra cost is exactly what you just mentioned - clearancing and machine work.

Have you seen the clearancing first hand for a 396? It is pretty easy to hit water...even a 383 can punch into the jacket pretty quickly with the wrong rod/bolt combo.

You would most likely have to go through more then one block to cherry pick a usable one, shave the rod bolts, clearance the hell out of it, and still have to at least half fill the block...then if you are lucky you'll end up with a usable 408.

1/8" sounds so small on paper until you get in there and realize how much that extra 1/8" clearance would help...it really is not worth the extra cost and risk.
Reply
Old Jan 2, 2009 | 09:14 AM
  #7  
96capricemgr's Avatar
11 Second Club
iTrader: (1)
 
Joined: Sep 2004
Posts: 11,975
Likes: 15
Default

How is piston selection????

Actually one of the Impala guys is trying to sell a 416 uses a 4" Cola crank.
Reply
Old Jan 2, 2009 | 10:54 AM
  #8  
wht97ws6ta's Avatar
Thread Starter
TECH Apprentice
 
Joined: Dec 2008
Posts: 372
Likes: 1
From: Kinston North Carolina
Default

Originally Posted by Puck
The extra cost is exactly what you just mentioned - clearancing and machine work.

Have you seen the clearancing first hand for a 396? It is pretty easy to hit water...even a 383 can punch into the jacket pretty quickly with the wrong rod/bolt combo.

You would most likely have to go through more then one block to cherry pick a usable one, shave the rod bolts, clearance the hell out of it, and still have to at least half fill the block...then if you are lucky you'll end up with a usable 408.

1/8" sounds so small on paper until you get in there and realize how much that extra 1/8" clearance would help...it really is not worth the extra cost and risk.
Well yea ive seen it first hand. Ive done quite a few of them myself. Ive done 383, 396, and 434s and one didnt require hardly anymore labor than the other. Ive only hit water on one 434 setup in the bottom of the cyl next to the cam, and that was my fault. The blocks gotta be machined in the same place in all the stroker setups. Also u have to cut the top inside of the big end of the rod to clear the cam in all of the stroker setups i mentioned above. I cant see where its that much more labor intensive. And yes i know how much difference an 1/8" makes, and your right it does make a healthy difference. Thats why i wanna build one with the honda rodbearing journals. Makes the bigend of the rod much smaller, which equals alot more clearance and less rotating weight.
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-1

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-2

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-3

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
story-4

Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

 Verdad Gallardo
story-5

Awesome K5 Blazer Restomod Comes With C7 Corvette Power

 Verdad Gallardo
story-6

10 Camaros You Should Never Buy

 
story-7

10 LS Engine Myths That Refuse to Die

 Verdad Gallardo
story-8

Five Reasons the Camaro Was the Most Pivotal Player in the Pony Car Wars 2.0

 Brett Foote
story-9

10 Reasons the LS7 Is GM's Most Extreme Naturally Aspirated V8 Engine Ever

 Verdad Gallardo
Old Jan 2, 2009 | 11:28 AM
  #9  
96capricemgr's Avatar
11 Second Club
iTrader: (1)
 
Joined: Sep 2004
Posts: 11,975
Likes: 15
Default

Still comes down to rod selection, have heard of some rod companies just using the same forging and making the hole smaller for Honda journals, no weight or space savings then.

Again how is the piston selection??
Reply
Old Jan 2, 2009 | 11:57 AM
  #10  
TwoFast4Lv's Avatar
10 Second Club
20 Year Member
Photogenic
iTrader: (8)
 
Joined: Nov 2001
Posts: 10,023
Likes: 6
From: LT1 land...the "409" of the 90s!
Default

we got a 402 in one of the shop cars. Mild 447RWHP auto. We have hit it with juice a few times but do not plan on going bigger then 150hp

No rock just block.

pistons were easy as a sanctioning body uses the same pin hight for 362s
Reply
Old Jan 2, 2009 | 01:37 PM
  #11  
wht97ws6ta's Avatar
Thread Starter
TECH Apprentice
 
Joined: Dec 2008
Posts: 372
Likes: 1
From: Kinston North Carolina
Default

Originally Posted by 96capricemgr
Still comes down to rod selection, have heard of some rod companies just using the same forging and making the hole smaller for Honda journals, no weight or space savings then.

Again how is the piston selection??
Naw not eagle or callies compstar rods. We are in the process of building a roundie round motor with a callies crank and eagle rods with the honda rod bearings. The rods are alot smaller on the bigend. And they are a good bit lighter. And as far as pistons go JE makes em. They are a 1 inch compression height, and they would have to be a flattop or dome. No room for a dish. Thats the problem. If they are thick enough in the crown then i may can set em up in the lathe and put a .030 dish in them to get an extra 5 cc. If not i will just run a wider LSA cam to blead off the squeeze.
Reply
Old Jan 2, 2009 | 01:44 PM
  #12  
96capricemgr's Avatar
11 Second Club
iTrader: (1)
 
Joined: Sep 2004
Posts: 11,975
Likes: 15
Default

From what I see Eagle sometimes lasts in race applications where the clearances are big enough that the taper from the bad machining doesn't matter. On the street with tight clearances though I have seen a number of bearing troubles with them. The cast cranks guys use in a blind lust for displacement seem to like to crack too. Don't get me wrong I would like a 383 but I wont use a $200 crank to get there, have my eyes on the Compstar Speedpack.

Use the Compstar it is MUCH better stuff.
Reply
Old Jan 2, 2009 | 01:46 PM
  #13  
fergymoto's Avatar
12 Second Club
20 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (129)
 
Joined: Aug 2005
Posts: 2,810
Likes: 3
From: Rock Hill, SC
Default

LOL.....









Reply
Old Jan 2, 2009 | 01:54 PM
  #14  
slomarao's Avatar
TECH Fanatic
iTrader: (6)
 
Joined: Dec 2007
Posts: 1,147
Likes: 0
From: chicago,IL
Default

There is one guy on camaroz28.com that just finished a 408 LT1. Thats the only one i have ever heard of, its too easy to hit water with a LT motor.
Reply
Old Jan 2, 2009 | 01:58 PM
  #15  
wht97ws6ta's Avatar
Thread Starter
TECH Apprentice
 
Joined: Dec 2008
Posts: 372
Likes: 1
From: Kinston North Carolina
Default

Originally Posted by 96capricemgr
From what I see Eagle sometimes lasts in race applications where the clearances are big enough that the taper from the bad machining doesn't matter. On the street with tight clearances though I have seen a number of bearing troubles with them. The cast cranks guys use in a blind lust for displacement seem to like to crack too. Don't get me wrong I would like a 383 but I wont use a $200 crank to get there, have my eyes on the Compstar Speedpack.

Use the Compstar it is MUCH better stuff.
Ive never had any problem with eagles H beam rods. They seem to come pretty strait from my experience. And i agree on the cast cranks. The only thing that would justify a cast crank in a stroker application would be a stump puller street motor that never got spun more than 5500 rpms. But even a stroked street engine like im talking about building needs atleast .0025 of verticle oil clearance. Thin oil just cant support the load of a street or race motor with that kind of power. IMO any tighter than .002 clearance is pointless and flirting with disaster on a hot motor.
Reply
Old Jan 2, 2009 | 01:59 PM
  #16  
96capricemgr's Avatar
11 Second Club
iTrader: (1)
 
Joined: Sep 2004
Posts: 11,975
Likes: 15
Default

I wont be bothering with a 408 BUT hitting water is not the end of the world, little epoxy and maybe some rock block to hold it in place been done a lot of times by a lot of folks.

fergymoto, why don't you elaborate on those pics.

On the taper I was more refering too the cranks. I know local engine guys don't like Eagle because they say they go out of round after a few torquings.
Reply
Old Jan 2, 2009 | 02:48 PM
  #17  
fergymoto's Avatar
12 Second Club
20 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (129)
 
Joined: Aug 2005
Posts: 2,810
Likes: 3
From: Rock Hill, SC
Default

fergymoto, why don't you elaborate on those pics.
383"
Eagle cast crank, I beam rods with ARP cap screws, KB hypereutectic pistons flat top with valve reliefs. LPE CNCd heads, 224/232 .605/.605 107.5 LSA Bret Bauer cam

4L60E, 3400 2.1 STR Fuddle converter, 3.42 10 bolt, MT ET Street Radials, 3600lbs

.0025" bearing clearance on the mains and rods, 12.2:1 compression, stock intake manifold, 58mm TB, EWP, LT headers, 3" true duals.

I ran this setup for like 700 miles. I got to go to the track with it and it was slow. It ran 12.0s at 110mph with 1.601-1.61 short times. Ran good, it just wasn't fast.

One day I was out cruising in my car and was just driving down the road going ~30mph. I hit the gas and it downshifted to first and began to accelerate and there was a pop and it started free revving. I thought my trans broke, the thing had 117k on it and it was about time. I coasted a little ways with it idling and it was still running fine and what not.

Thinking it was the transmission, I'm like "Well it's about time this thing broke. I'm going to do it in!" So I hit the gas again and it revved and all hell broke loose. I heard parts flying around and looked in the rearview to see a nice trail of smoke following me as I'm coasting down the road. The engine had stalled out.

At this point I still thought it was the tranny and that something had broke and made it stall. I turned the key and it was locked solid. I got out of the car and looked under it and my heart sunk a little bit when I didn't smell any tranny fluid. It sunk a little more when I saw the fluid on the ground was oil and not tranny fluid.

I took it home and pulled the pan off and took those pics. That's it as I found it.

I am sure that the first time I hit the gas the crank sheared off. The second time I hit the gas the crank flexed having no support back there (it broke off the counterweight behind the number 8 rod journal). Then as it was spinning down and flexing it bent the 7 & 8 rods and when it came back up with bent rods it blew the #8 rod and piston into smitherines. The #7 rod did not break but was bent quite sideways, and the piston was cracked.


Any questions?
Reply
Old Jan 2, 2009 | 05:43 PM
  #18  
wht97ws6ta's Avatar
Thread Starter
TECH Apprentice
 
Joined: Dec 2008
Posts: 372
Likes: 1
From: Kinston North Carolina
Default

Originally Posted by fergymoto
383"
Eagle cast crank, I beam rods with ARP cap screws, KB hypereutectic pistons flat top with valve reliefs. LPE CNCd heads, 224/232 .605/.605 107.5 LSA Bret Bauer cam

4L60E, 3400 2.1 STR Fuddle converter, 3.42 10 bolt, MT ET Street Radials, 3600lbs

.0025" bearing clearance on the mains and rods, 12.2:1 compression, stock intake manifold, 58mm TB, EWP, LT headers, 3" true duals.

I ran this setup for like 700 miles. I got to go to the track with it and it was slow. It ran 12.0s at 110mph with 1.601-1.61 short times. Ran good, it just wasn't fast.

One day I was out cruising in my car and was just driving down the road going ~30mph. I hit the gas and it downshifted to first and began to accelerate and there was a pop and it started free revving. I thought my trans broke, the thing had 117k on it and it was about time. I coasted a little ways with it idling and it was still running fine and what not.

Thinking it was the transmission, I'm like "Well it's about time this thing broke. I'm going to do it in!" So I hit the gas again and it revved and all hell broke loose. I heard parts flying around and looked in the rearview to see a nice trail of smoke following me as I'm coasting down the road. The engine had stalled out.

At this point I still thought it was the tranny and that something had broke and made it stall. I turned the key and it was locked solid. I got out of the car and looked under it and my heart sunk a little bit when I didn't smell any tranny fluid. It sunk a little more when I saw the fluid on the ground was oil and not tranny fluid.

I took it home and pulled the pan off and took those pics. That's it as I found it.

I am sure that the first time I hit the gas the crank sheared off. The second time I hit the gas the crank flexed having no support back there (it broke off the counterweight behind the number 8 rod journal). Then as it was spinning down and flexing it bent the 7 & 8 rods and when it came back up with bent rods it blew the #8 rod and piston into smitherines. The #7 rod did not break but was bent quite sideways, and the piston was cracked.


Any questions?
If u ran that motor on pump gas with 12.2:1 compression, that 107.5 LSA cam with that small of an intake lobe, then u most likely detonated that motor to death. Did it beat the bearings outta any of the other rods and mains that managed to survive the storm?
Reply
Old Jan 2, 2009 | 05:52 PM
  #19  
wht97ws6ta's Avatar
Thread Starter
TECH Apprentice
 
Joined: Dec 2008
Posts: 372
Likes: 1
From: Kinston North Carolina
Default

Haha i see what killed it. Look in the 4th pic down and u will see ur spiral lock layin in the bottom of the pan. That will kill the **** out of a motor. But i would still bet that detonation played into it with the combinaton u were running. Man that thing had to have a ton of cyl pressure with that 107 LSA.
Reply
Old Jan 2, 2009 | 06:04 PM
  #20  
impaled's Avatar
TECH Regular
 
Joined: Sep 2008
Posts: 443
Likes: 0
From: tampa
Default

for the additional costs of internals and difficulty of clearancing and machining an extra 12 cubes wouldnt be worth it (for the 408 vs the 396).

personally i would love to see an aftermarket lt1 block with a 4.125 bore like the 400SBC with the LT1 water passages, etc. stroke that out to 434+ cubes. it probably wouldnt be cost effective but it would be badass.
Reply

Thread Tools
Search this Thread

All times are GMT -5. The time now is 12:05 PM.

story-0
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-1
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-2
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-3
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE
story-4
Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

Slideshow: A one-off sports car that looks like a vintage Italian exotic-but hides a C6 Corvette underneath-just sold for the price of a new mid-engine Corvette.

By Verdad Gallardo | 2026-03-23 18:53:41


VIEW MORE
story-5
Awesome K5 Blazer Restomod Comes With C7 Corvette Power

Slideshow: A heavily reworked 1972 K5 Blazer swaps its off-road roots for a low-slung street-focused build with modern V8 power.

By Verdad Gallardo | 2026-03-09 18:08:45


VIEW MORE
story-6
10 Camaros You Should Never Buy

Slideshow: There are thousands of used Camaros on the market but we think you should avoid these 10

By | 2026-02-17 17:09:30


VIEW MORE
story-7
10 LS Engine Myths That Refuse to Die

Slideshows: Which one of these myths do you believe?

By Verdad Gallardo | 2026-01-28 18:10:11


VIEW MORE
story-8
Five Reasons the Camaro Was the Most Pivotal Player in the Pony Car Wars 2.0

The world was a better place when it was still around.

By Brett Foote | 2026-01-23 09:20:37


VIEW MORE
story-9
10 Reasons the LS7 Is GM's Most Extreme Naturally Aspirated V8 Engine Ever

Slideshow: The 7.0-liter LS7 was designed for absolute cutting-edge performance.

By Verdad Gallardo | 2026-01-07 18:36:00


VIEW MORE