Poly mount problems?!?!
Now! I do understand the annoyance of now having headers clack the floor, that's understandable and should be remedied. But vibration to some degree, will be something you'll have to deal with :\
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Yes, I agree with the headers being unacceptable, but depending on HOW much it's hitting, a little BFH action wouldn't be bad.
#1 is what I"m talking about
http://www.turbofirebird.com/Suspens...5/Default.aspx
You could always cover the BFH with some rubber to kind of keep it from scratching up the body. But I feel ya with not wanting to "manipulate" the car any
I probably should've whacked my inner fenders a bit for better tire clearance, but the 1/8" was enough lol last minute to replace the mounts since the engine would have to be
lifted. I bought the Prothane 3-point kit (poly engine and tranny mounts),
but only installed the motor mounts, since the [stock] tranny mount was
in good shape.
Even with only the poly engine mounts, I noticed an increase in driveline
vibration. Eventually, the tranny mount broke (like the 3rd time in as
many years), so I decided to install the poly tranny mount. I instantly
noticed an extreme increase in vibrations. I expected this, but not to
the extent that the vibrations are at now.
This is to be expected however - rubber mounts are used just for this
very reason - to absorb as much of the harmonic vibrations from the
engine / drivetrain.
For me, as with you, I still question the *source* of the vibration. I have
a couple of potential sources: one would be the [rebuilt] 4L0E or the
torque converter. Obviously, the only way to rule those out is to put the
stock TC and another 4L60E, which isn't happening

My car has 164k miles on it, and I question the driveshaft - obviously
the u-joints. Although they appear to be "tight" by hand-inspection, it
might be worth it to just change them out, just to be sure. I've also read
where rotating the driveshaft 180* can help. I've tried this and didn't
seem to help much.
I'm sure of one thing - the LT1 FBody cars are notorious for the tranny
mount breaking (3 in as many years for me) - they tranny mount breaks
because it is an inferior design and because of the excessive vibrations,
it fails much sooner than it should. IIRC, numerous folks opt for the
Caprice tranny mount, because of it's superior design. (I think it's the
Caprice tranny mount - maybe someone will chime in to confirm or
correct me on this).
So, in closing, I want to reiterate that it's *no doubt* you will experience
more vibrations using a poly tranny mount - it's the nature of the beast.
I suggest changing out the u-joints if your car has high-mileage - that
will at least eliminate that possibility. Rotate the driveshaft 180* and see
if that helps any and check to ensure the counterweight(s) haven't slung
off - this begs the question - is the driveshaft out of balance? Good luck
and let us know the outcome.
I chased a vibration for a long time, until I found out it was an incorrect pinion angle. I installed an adjustable torque arm at one point, and incorrectly thought I knew how to set the pinion angle. Once I got it straightened out, the vibration went away.
However, you have a somewhat different problem, as your headers are bangin' the floor. Did they do that before you changed the motor mounts? If not, either you got incorrect replacement mounts, or the originals were well worn and sagging, giving you extra clearance. You could try loosening the bolts on the heads, and reset the pipes. And yes, a "tunnel mount" torque arm will transmit MORE noise into the car.
Try removing that plate I mentioned, and that leadfoot took out. See how that helps, assuming yours has it too.


