LT1-LT4 Modifications 1993-97 Gen II Small Block V8

Taking off intake

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Old Sep 10, 2009 | 06:01 PM
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Default Taking off intake

how hard is it to take off the intake for a stock lt1, it still has egr and air, bone stock motor, need to replace intake gasket

is their an order things should be done??
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Old Sep 10, 2009 | 06:59 PM
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the only special tool you will need is a fuel line disconnect tool. you can get one from autozone.





the job isnt not too bad. Theres 6 bolts on each side. Just unplug any electrical stuff mounted on the intake. unbolts EGR tube. Disconnect the fuel line. Remove the 12 bolts. gently pry the intake and remove it. It helps to have one other person there to remove and install it. makes life easier. clean everything really good. Put the intake gaskets in place. Apply a bead of RTV sealant on the front and back of block. Install intake making sure to drop it straight down so you dont disturb the bead of RTV.
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Old Sep 10, 2009 | 07:01 PM
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go to shbox.com and look at the cam swap section..it details getting the intake off there
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Old Sep 10, 2009 | 07:02 PM
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is there different size fuel line tools or just one size
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Old Sep 10, 2009 | 07:10 PM
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there are different sizes. If you buy the one i posted it will have the 2 sizes you need. Theres only one of those they sell at autozone. One of the lines on the LT1 is slightly bigger then the other
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Old Sep 10, 2009 | 07:14 PM
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is there any other small gaskets i should know about before i take the intake off and realize i need them, is there one in between the TB and intake?
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Old Sep 10, 2009 | 07:21 PM
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The gasket kit should or might come with the egr gasket, TB gasket and injector o-rings. You dont need to remove the TB though. You can leave it on. same with the injectors. but thats up to you if you really want to replace the stuff or not.
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Old Sep 10, 2009 | 07:23 PM
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you can take the throttle body and intake off as one piece, but yes there is one between the throttle body and intake, it's like $2 or something from autozone. But listen to joe too he is a BADAZZ, he also basically took apart my top end with my cam swap haha.

shobox is a king as well in terms of needing to find a process of removing and installing things.
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Old Sep 10, 2009 | 07:26 PM
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i figured while the intakes off might as well clean it up, as long as autozone has that little gasket thats good, i could just make it right
how about the rear of the intake as well as the front any gaskets or just rtv?
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Old Sep 10, 2009 | 08:33 PM
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I put a link in your other thread that explains everything you need to do.
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Old Sep 10, 2009 | 08:47 PM
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how long does it usually take someone start to finish no problems
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Old Sep 10, 2009 | 08:50 PM
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where can i get the gaskets from summit doesnt have them, i doubt autozone will have them
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Old Sep 10, 2009 | 09:07 PM
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Originally Posted by Smoke Em
where can i get the gaskets from summit doesnt have them, i doubt autozone will have them
Autozone will have them in stock, so will advanced auto, and o'reilly... i used Advanced twice in the passed 3 months for intake gaskets and both times they had them in stock... It was around $25-30, came with injector o rings, egr gasket, throttle body gasket, intake runner gaskets and some black permatex...

-Justin
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Old Sep 10, 2009 | 09:08 PM
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Originally Posted by Smoke Em
where can i get the gaskets from summit doesnt have them, i doubt autozone will have them
You should have NO problem finding the gaskets from Autozone.

Since it's your first time doing this, I'd plan on a whole day to get the job done. Once you've done it a few times though you can have it on and off in an hour or two.
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Old Sep 10, 2009 | 09:10 PM
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hopefully this will be my only time
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Old Sep 10, 2009 | 09:33 PM
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get some copper RTV. That little tube they give you isnt enough. i tried it and it only was enough sealant for the front. Autozone will have it. Felpro gasket kit
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Old Sep 10, 2009 | 10:05 PM
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thanks everyone hopefully ill have it off tomorrow get it cleaned and painted fix the gasket and seal and have it done by monday
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Old Sep 11, 2009 | 06:34 PM
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keep us posted, let us know how it goes
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Old Sep 11, 2009 | 07:53 PM
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came off with out any problems, getting gaskets tomorrow
is it obvious if the back rtv was bad?
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Old Sep 11, 2009 | 08:34 PM
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here are some pics of the tear down
Attached Thumbnails Taking off intake-dscn2570.jpg   Taking off intake-dscn2575.jpg   Taking off intake-dscn2572.jpg  
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