LT1-LT4 Modifications 1993-97 Gen II Small Block V8

Going carb = no optispark

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Old Dec 8, 2009 | 01:33 PM
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Thumbs down Going carb = no optispark

I've had it with the optispark. This thing is a brand new GM piece with no more than 1K on it. Car was driving fine, and we had some rain here (happens once a year for a week) and some wet roads and a few deepish puddles, and it starts acting up already.

It drives fine when you first start it, then as it warms up or after 20 mins of driving it starts backfiring out the exhaust, sputtering, and missing like crazy. Especially under load.

I remember all these symptoms before replacing the previous one.

I am considering going carb just to get rid of the worst distributor to be ever made, unless I can get a coil pack system and keep the fuel injection part of it.

Rant over
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Old Dec 8, 2009 | 01:36 PM
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That sucks.......so either go LS1 PCM, or the LTCC....It could save you money in the long run... but you already know that
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Old Dec 8, 2009 | 02:28 PM
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So...what makes you think that it's the opti and ONLY the opti that's at fault? Seems to me like you're jumping to conclusions.
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Old Dec 8, 2009 | 02:36 PM
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Originally Posted by RamAir95TA
So...what makes you think that it's the opti and ONLY the opti that's at fault? Seems to me like you're jumping to conclusions.
Well, it only started acting up while driving to work 2 nights back, and it was raining. Due to the horrible lighting at the parking lot, I drove into a puddle of water, quite big and relatively deep. I think the opti might have gotten its doze of h2o.

I turned the car off, back on and I heard a pop as it fired up, but then funnily ran smooth? (crazy LT1s).

Fast forward to today, driving to the mall, all good (no rain today roads dry). Drives ok, get to the mall and then starts to sputter. Its usually doing it in idle in gear or when I'm just about to move and then clears out.

However, on my way back, it drove alright for a few mins and then it starts to sputter in gear, rpms dropping really low, had to throw it in neutral many times and rev it, and it would still drop and not idle. Then as I tried to get her moving on the road to get home it started to back fire and miss heavily.

I really hope its a few ignition cables burned by the headers or something and not the opti. I'm trying hard to save for a stall and don't want to be investing into another opti.

I would rather go carb!
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Old Dec 8, 2009 | 02:37 PM
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sounds to me like you have bad O2s. if you have long tubes and you made your own extensions your getting water in the connections.
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Old Dec 8, 2009 | 02:41 PM
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Originally Posted by 86formula
sounds to me like you have bad O2s. if you have long tubes and you made your own extensions your getting water in the connections.
One 02 is brand new, the other reads almost identical. I did make my own extensions, and your right, might have burned a wire of them of possible water got to the connections. I did however tape them up well with industrial grade tape. However, anything is possible.

I will scan for codes and get back to you guys. 5 mins.
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Old Dec 8, 2009 | 02:42 PM
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sounds like u need an LS1....
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Old Dec 8, 2009 | 03:01 PM
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Before throwing the opti under the bus, make sure you dont have bad plug wires. I got some new wires years ago from a vendor on the board (no longer in business) and they were pure junk. Worked great till it rained and the car spit and sputtered and ran like crap.

When the wires were wet there were sparks shooting out of them like the 4th of July. Got new MSD wires and all the problems were gone.

Spray a mist on the wires and watch for sparks and crackling noises. If these effects happen, you need newer lower resistance plug wires.
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Old Dec 8, 2009 | 03:03 PM
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I would say it is your O2's buy a new set and buy the extentions don't cut and splice them.
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Old Dec 8, 2009 | 03:05 PM
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I would think if the O2's were so screwed up as to cause this, there would be lean or rich codes being logged in the PCM.
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Old Dec 8, 2009 | 03:08 PM
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Originally Posted by wrd1972
Before throwing the opti under the bus, make sure you dont have bad plug wires. I got some new wires years ago from a vendor on the board (no longer in business) and they were pure junk. Worked great till it rained and the car spit and sputtered and ran like crap.

This!! ^^^


I bet the % of improperly diagnosed opti failures is WAAAAAYYYYYYYY up there!
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Old Dec 8, 2009 | 04:26 PM
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if you drove through a deep puddle and got it all wet then who should you really be mad at? ya know an air wand to dry it out and some silicone to seal the casing will work wonders.
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Old Dec 8, 2009 | 04:26 PM
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OK, I know I took long but thought I would do some testing myself first.

First thing I did, I reflashed my PCM back to the OEM tune. Believe it or not, no misfiring during driving and ran smooth except in traffic it drove like crap (as expected) but was really weak compared to tuned of course. I even logged the driving on FreeScan (will try to upload it).

Then I stop in a parking lot, and reflash the PCM to the tune I got. Car drove well for a few mins, and then it goes all hay wire. I was logging on DataMaster this time though. It was sputtering like crazy, sounded like it was running on half the cylinders :S even the O2 sensors were reading very far apart. One was 5xx mV and the other 1xxx mV :S

Almost home, I start hearing a ticking from the engine, sounded loud (engine still sputtering). I stopped at the parking lot and popped the hood (it was also struggling to idle), the sound was coming from within the engine, like it was a lifter stuck or something.

I will look for a site that I can use to upload the logs and if any of you guys could look it up.

I kept getting the EST OPEN code but I don't understand how I could get it when my opti is practically new. Knock counts even hit 60,000! WTF?

I am having a really bad day

EDIT: the roads are dry now and there is no rain.

Last edited by ADM; Dec 8, 2009 at 04:32 PM.
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Old Dec 8, 2009 | 04:33 PM
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Here is the .uni file for TTS DataMaster

http://www.2shared.com/file/9823450/..._new_tune.html
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Old Dec 8, 2009 | 06:38 PM
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Originally Posted by LT1_Fireman
I would say it is your O2's buy a new set and buy the extentions don't cut and splice them.
Is it ok to make your own extentions if you (1) do it on the harness side of the connector (2) use correct gauge of wire (3)solder & heat shrink the connections ? If not, why not?
Thanks
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Old Dec 8, 2009 | 08:04 PM
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knock on wood, i've never had an opti problem. think of all the normal people (that dont mess with their cars) driving around their LT1 with MAYBE 1 replaced opti over 100k miles. i personally know of a buick roadmaster with WAAY over 100k miles on the stock opti.

the opti may not be the most robust design, and its not in a great location, but it gets the job done and its not half as bad as people make it out to be.
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Old Dec 8, 2009 | 08:51 PM
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COMPETENT folks have few opti troubles.
As said there is a LOT of misdiagnosis and there is also a lot of plain old imcompetences working on them.
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Old Dec 8, 2009 | 10:13 PM
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i had a 187000 on my stock opti car ran great now i got a 4 bolt 383 le2 heads big LE cam ect...mis diagnosis common.. i was a tech for 4 years did 2 optis if that tells u anything
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Old Dec 9, 2009 | 01:00 AM
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OK, did some data logging again, its a dry sunny day so hoping any moisture should have left our beloved opti.

The passenger side O2 is reading a constant 1097 mV from start up, which looks its not even reading as it seems, but the driver side is reading and fluctuating depending on amount of throttle.

EST OPEN code remains, and so does the tick that sounds like a stuck/collapsed lifter (coming from the intake area). Engine won't even idle, like most of the cylinders aren't even getting any spark.

Will check if all cylinders are getting spark.
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Old Dec 9, 2009 | 06:39 AM
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I think I will be heading towards an EFI 24x conversion kit. Have been looking it up all day long, and have already contacted the makers of the kit. I think I should have invested into this before.

I get to keep my fuel injection, will get 2 new O2 sensors and ready made extensions.

Only problem is it will take 3 weeks to get a harness done for my car (unless they have one in stock).
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