wrd1972

iTrader: (12)

I have found through resistance checks that I have some spark plug wire ends that are damaged.

When I built these wires years ago, I folded the conductor back over the insulator and crimped the terminal on. There was no prevision for not having to fold the conductor on the terminal so that the conductor could be crimped (without folding) and then the insulator could be crimped.

Whats happening is the spiral design of the MSD 8.5mm super conductor wiring is breaking at the bend and then only partial power is making it to the plug. There is burn evidence on the wire (in the white area in pic) and arcing evidence in the terminal.



Is there a way to install the terminals so that I dont have to fold the conductor back? With these terminals, the only way I can see is to solder them. I am going to try to locate some "dual" crimp terminals locally which obviously would be the best solution.

How are you guys putting the terminals on your custom length wires?

RamAir95TA

iTrader: (2)

This is exactly the reason why I switched to the MSDs that are factory cut to length. I had Taylors and had to cut and crimp them (OTVC) and when I removed them, all of the terminal ends looked like that.

always faster

iTrader: (6)

What crimping tool are you using? I had a lot of problem (like yours) when i was using some basic and crappy crimping tool.

Now i use this one.Yes it is kinda expensive but worth every penny.I do crimp like normal already cut to lenght MSD wire from the factory :

http://www.msdignition.com/Products/...et_Action.aspx

wrd1972

iTrader: (12)

Originally I used the blocks they provided with the kit. I now have a nice crimper that I use for cable and satellite cable ends.

I cant find a terminal locally that has the dual crimps. I am going to try to reduce the sharp bend on the conductor by stripping more insulator off.