LT1-LT4 Modifications 1993-97 Gen II Small Block V8

94 TA LT1 Header install EGR Delete question

Old Apr 20, 2010 | 10:59 AM
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Question 94 TA LT1 Header install EGR Delete question

I am currently in the process of fixing oil leaks, changing the timing set, new opti and adding headers while trying to delete the EGR. I am thinking about going with the Pacesetter long tubes (race). I currently have the air pump removed as well as the tubing that connects the two manifolds together. When I was removing the stock exhaust manifold from the passenger side I found another tube that looks like it goes to the back of the intake manifold. The tube is bolted to the manifold near the down tube. I am doing all of this with the engine in car so as you know visibility is limited. Question-What do I do with this tube? Plug it/remove it? Does need to be hooked back up? Any help with this as well as other tips will be appreciated!! Thanks-Joe

Last edited by 94PTA; Apr 20, 2010 at 11:02 AM. Reason: grammar and details
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Old Apr 20, 2010 | 11:21 AM
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That's the EGR tube. You can remove it completely and block the hole left on the intake manifold with a set of block-off plates (buy or make your own) reusing the factory nuts.
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Old Apr 20, 2010 | 11:48 AM
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yep..take a piece of aluminum an place the end that bolts to the intake..trace it out an holes..then cut it out,you can use a big nail an block of wood to punch the hole out or a drill..then mock it up..after its good to go pull off and rtv it an bolt on an your good to go.
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Old Apr 20, 2010 | 12:50 PM
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im also about to do headers, probably next weekend, but want o make sure i have everything to do it and polyurethane motor mounts while im in there. i was also curious if blocking the egr and air with plates would throw a engine light on? i have a 96 so its obd2
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Old Apr 20, 2010 | 02:26 PM
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Originally Posted by myblackz28
im also about to do headers, probably next weekend, but want o make sure i have everything to do it and polyurethane motor mounts while im in there. i was also curious if blocking the egr and air with plates would throw a engine light on? i have a 96 so its obd2
It will throw an error code on odbII unless you have it tuned out. Not sure about the 95 and earlier.
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Old Apr 22, 2010 | 09:31 AM
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Thanks for the replies. I have ordered an EGR block off plate from Ebay for less than $15. Pacesetter LTs on the way. I do have another question though. It has the original O2 sensors from 94. Should I buy new ones?
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Old Apr 22, 2010 | 10:48 AM
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Originally Posted by 94PTA
It has the original O2 sensors from 94. Should I buy new ones?
If you buy coated headers, wait to install new O2s until after the headers shed a little of their coating inside (give it 500 miles or so). No sense gumming up new ones. Coated headers do this a bit and often clog O2s. Get a pair of AC Delco AFS75. No Bosch...
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Old May 4, 2010 | 09:15 PM
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Exclamation More problems

During this project I have deleted the EGR, replaced the opti, new plugs and wires, new o2 sensors and added headers. Now when I go to start the car it turns over for about 15 seconds before it fires up. Once it starts it idles fine but there is a lag when you go to rev up the engine. Does anyone have any idea what this could be??
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Old May 12, 2010 | 04:22 PM
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Question Still troubleshooting

So I have replaced the fuel filter and it was not the cause of the delayed starting. I am leaning away from the fuel system as it was just fine before I made these minor mods. I did buy some o2 wire extensions in order to install the long tubes. If these were bad would this cause the problem? I have also tried cleaning the MAF with no luck. I ordered a OBD1 to USB cable and will try to read the codes when the cable arrives. Can anyone recomend a good software for this and for tuning? I realy do appreciate any feedback! - Thanks - Joe
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Old May 12, 2010 | 06:14 PM
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I would think your idle issue would be due to the EGR delete, but I'm no pro on this topic. As far as dataloging software goes, you can download Datamaster TT. I got mine from a link at www.aldlcable.com -- You can check your codes with this software.
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Old May 18, 2010 | 08:48 AM
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Exclamation I found the problem - and yet still - another question..

Ok, I bought a cable to connect the car to my lap top and ran a free scanning software. The code was a 36 High-Res failure. I checked out all the wires, etc and suspected a bad opti (brand new from Oreilly's). To confirm I slapped the old one back on and sure enough fired rt up and didn't throw the code. I can't use it though because when you turn it you can feel the bearings are about to go..
Question, can any one recomend a good reliable replacement Opti that is a little more affordable than a new AC Delco? Maybe the bad part I got from Oreilly's was an uncommon problem but now I don't have much confidence.
Any advice?
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Old May 18, 2010 | 09:03 AM
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Originally Posted by 94PTA
Ok, I bought a cable to connect the car to my lap top and ran a free scanning software. The code was a 36 High-Res failure. I checked out all the wires, etc and suspected a bad opti (brand new from Oreilly's). To confirm I slapped the old one back on and sure enough fired rt up and didn't throw the code. I can't use it though because when you turn it you can feel the bearings are about to go..
Question, can any one recomend a good reliable replacement Opti that is a little more affordable than a new AC Delco? Maybe the bad part I got from Oreilly's was an uncommon problem but now I don't have much confidence.
Any advice?
Check out "thepartspros" on eBay. They have AC Delco for the best price. Any other distributor brand and you're taking a chance.
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