vented opti dead again...what to do?
http://shbox.com/1/4th_gen_tech2.html#opti_test
Sounds like 2 identical failures with OE optis is unlikely. I'll venture a guess that you might have a pigtail going south, not staying tight, then incidentally corrects itself when you R&R the opti. Or something else in secondary ign. with issues that fixes itself due to handling/ wiggling during R&R. Opti RPMs are only half engine speed, remember...
And they have been whole units both loc tighted

Check the car's harness, that is- not the end of the pigtail.
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I had the same scenario with my green car rebuild. Old opti looked fine, put MSD cap & rotor on it, ran it hard a bit and got a code 36. Mine had shaft bearing bits to flake out and pollute the insides and clog up the encoder. I have a theory about the discs: If they're warped enough to rub slightly on the inside of the optical encoder, it creates heat like you'd see patterns of on a warped rotor. Heat is what kills encoders, but it normally happens over a long period of use. warped wheel-induced friction can do it quickly, I'd think.
You said both your discs looked good- did you turn the opti with the shaft and watch the wheel as it went around to look for wobble/ high spots?
Additionally, make sure you're getting good vacuum through the vent lines. A plugged flow reducer and/or backflow prevention valve will cause an almost immediate build-up of excessive ozone gas, which can cause all sorts of issues.






