Lt1 help!!
1) I believe the stock tolerances on the dowel pin are between 0.620"~0.685", but my camshafts from Comp Cams have always had dowels around .600" without any issue. If you have a pair of dial calipers, just use the depth gauge to ensure the length of the dowel protruding from the face of the cam gear is less than the depth of the marked slot in the Optispark.
2) I always recommend disassembling new Optisparks to apply red loctite on the rotor screws, as well as sealing the housing with RTV upon reassembly (I even RTV electrical tape over the bolt recesses in the cap). Also, use dielectric grease on the electrical connector to keep moisture out. If you had a shop do this, make sure they reconnected the Optispark vacuum lines (one should go to the intake elbow/bellows, and the other to a vacuum fitting on the driver's side intake manifold).
3) I know not everyone always has the time, but it always pays to do the work yourself. I've seen shops around my area do some really shoddy work -- I wouldn't trust them to tie my shoes, let alone touch my car. Plus you save hundreds on hourly labor rates. Sounds like the shop you've found is really nefarious.
Out of morbid curiosity, is this English, or did I just suffer a stroke? Typing on a cellphone?
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