LT1 Custom intake help
If anyone has any pics or leads that could help me out and get me back on the road, it would be greatly appreciated.
Open the "opening" on the hood:
Use "great stuff" or the like along with RTV to fill the openings and seal it back up (I have pics of it finished somewhere but haven't put them online). Make sure and keep the top of the opening rounded (don't cut it too high leaving a sharp/square edge).
The biggest problem with the Harwood is the opening is too far back and too short for most simple airboxes on the radiator to fit. To make some extra space I cut the top of the radiator support:
Be sure to re-seal everything so air can't leak past the radiator.
Then using cardboard, slowly start figuring out the airbox shape that will fit under the hood (and be large enough to fit your air filter):
Once you have the airbox shaped so its top edge is around 1/4" away from the hood all the way around (use clay to check), cut out those shapes from ABS plastic sheet. I simply used aluminum angle and pop rivets to assemble it. Seal up the cracks with RTV. Add weather stripping to the top (had to rivet it in front as there's no "edge" for it there) and you're done.
It's not ideal, it would be nice if the opening was a bit taller and farther forward, but it works. I wanted a hood that could both do ram air up front and still had the cowl clearance for my intake and there aren't a lot of choices so until I decide I can afford my own custom design this will have to do. You should be able to get everything you need from http://www.mcmaster.com .
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It's "aluminum tape," you should be able to find it at most autoparts stores. It's quite useful for things like that.
Thanks.



