LT1-LT4 Modifications 1993-97 Gen II Small Block V8

Head gasket selection?

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Old Oct 6, 2013 | 02:53 PM
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Default Head gasket selection?

What do you guys think is the thinnest head gasket I can use on a zero decked block? I heard .026. I just want to make sure to save myself the headache on my heads. Thanks for the help!
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Old Oct 6, 2013 | 04:22 PM
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Originally Posted by SwampWS6
What do you guys think is the thinnest head gasket I can use on a zero decked block? I heard .026. I just want to make sure to save myself the headache on my heads. Thanks for the help!
Have you measured how far the pistons come out of the hole? You can get away with GM Impala head gaskets, but the are getting hard to find. Cometic makes think gaskets that are about $100 apiece.
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Old Oct 6, 2013 | 08:59 PM
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What part of zero decked don't you understand?

OP generally most builders are going to tell you .035ish piston to head clearance is safe. Yes guys have run tighter but .026 would be tighter than advisable. The clearance changes once the engine is running the block/rods/pistons all expand with heat, the piston rocks in the bore etc.

With a zero deck and wanting to do it real well I would look at Cometic see what they have in mid to low .03- If you want to keep it simple .039 is readily available from Felpro.

Should have asked FIRST and left the piston a little deeper and been able to run the .026 or .029 gaskets
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Old Oct 7, 2013 | 01:34 AM
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Originally Posted by 96capricemgr
...... If you want to keep it simple .039 is readily available from Felpro.......
Yeah.....that's a good pick.

For near-optimal quench and safe engine operation, you'll want to stay in the .035" to .040" range for an engine that's gonna see regular street duty.

Since you're already zero-decked, then a .035" to .040" head gasket is what you want.

Best of luck!!

KW
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Old Oct 7, 2013 | 10:52 AM
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Originally Posted by 96capricemgr
What part of zero decked don't you understand!
Why are you always so hostile? Obviously I didn't completely understand hence the reason i asked the question. Everyone is not an EXPERT as you are. But thanks for the input. .....
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Old Oct 7, 2013 | 01:41 PM
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Originally Posted by SwampWS6
Why are you always so hostile? Obviously I didn't completely understand hence the reason i asked the question. Everyone is not an EXPERT as you are. But thanks for the input. .....
Don't think he was referring to you. I'm pretty sure that he was the the question "Have you measured how far the pistons come out of the hole?"

Doesn't zero decked answer that question already?
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Old Oct 7, 2013 | 04:46 PM
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Originally Posted by 96capricemgr
What part of zero decked don't you understand?

OP generally most builders are going to tell you .035ish piston to head clearance is safe. Yes guys have run tighter but .026 would be tighter than advisable. The clearance changes once the engine is running the block/rods/pistons all expand with heat, the piston rocks in the bore etc.

With a zero deck and wanting to do it real well I would look at Cometic see what they have in mid to low .03- If you want to keep it simple .039 is readily available from Felpro.

Should have asked FIRST and left the piston a little deeper and been able to run the .026 or .029 gaskets
Hey *******. What does deck mean? What does decking mean? The "deck height" of a block is the distance from the crank centerline to the deck surface. So if someone says zero decked block, that means the deck height has not changed from stock.

He never said how far the piston was out of the hole or what. Keep being a moron.
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Old Oct 7, 2013 | 05:02 PM
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"zero decked" is most often used to describe having the block decked till the pistons are flush with the deck.

I thought the OP knew what he was saying and meant that. My comment was for the guy who was then suggesting he measure. Why don't you find out what you have and clarify.

If someone wants to be difficult they can come up with other meanings but the VAST majority of the time you see the phrase "zero decked" on a forum like this or in engine discussion it will refer to cutting the block till it is flush with the piston top.
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Old Oct 7, 2013 | 06:47 PM
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Originally Posted by noice
He never said how far the piston was out of the hole or what.
I thought that was exactly what he said by mentioning zero decked. I've always understood that a zero decked block meant that your piston is 0 down in the block, aka flush with it. maybe i misunderstood what was being asked.

i would think that a block that is still stock and hasn't been decked would be referred to as an un-decked block.

If it is un-decked then yes .026 is fine, but if it is zero decked than .035-.040 as already stated.
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Old Oct 7, 2013 | 07:40 PM
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Originally Posted by fbody_brian
If it is un-decked then yes .026 is fine, but if it is zero decked than .035-.040 as already stated.
Can I use 030.? What about the gasket bore being 4.040? I just want to know what works better. . . . . . .
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Old Oct 7, 2013 | 08:10 PM
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You need to know for certain what you have before anyone can say what you can use.
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Old Oct 7, 2013 | 08:18 PM
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Originally Posted by 96capricemgr
You need to know for certain what you have before anyone can say what you can use.
I have for sure a zero decked block. I mean I haven't second checked it yet because I have not restarted the build just yet. Just trying to get my ducks in a row to know what works and what doesnt and why? Does my heads being milled an extra .050 help any?

Last edited by SwampWS6; Oct 7, 2013 at 08:37 PM.
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Old Oct 7, 2013 | 10:10 PM
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Maybe a little off topic, but I'm about to have my main journals honed which will change the crank center=line and also move the pistons up slightly in the bores. Just for reference I'll check it before and after just to see how much it changed. Not a common to have a a block line honed, but I'll be interested to see how it impacts my gasket choice (and compression ratio), especially considering the block has already been decked.
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Old Oct 7, 2013 | 10:47 PM
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Originally Posted by SwampWS6
Can I use 030......
Yes.....but if this is NOT a race only engine, then a .030" gasket is risky for no good reason.

As mentioned before.....if this is a engine you plan to drive for 100,000 miles or more, then use a .035" to .040" gasket.

Originally Posted by SwampWS6
......What about the gasket bore being 4.040? I just want to know what works bette
4.040".....4.060"......Pfttt.....make no real difference as long as no part of the gasket is overhanging the cylinder bore.

I'd be OK using a 4.040" gasket as long as the cylinder is not bored.....if it's a stock 4" bore.....makes no difference.

KW
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Old Oct 7, 2013 | 10:53 PM
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Originally Posted by KW Baraka
Yes.....but if this is NOT a race only engine, then a .030" gasket is risky for no good reason.

As mentioned before.....if this is a engine you plan to drive for 100,000 miles or more, then use a .035" to .040" gasket.



4.040".....4.060"......Pfttt.....make no real difference as long as no part of the gasket is overhanging the cylinder bore.

I'd be OK using a 4.040" gasket as long as the cylinder is not bored.....if it's a stock 4" bore.....makes no difference.

KW
Well its bored .030 over. So what do you suggest now?
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Old Oct 7, 2013 | 11:11 PM
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Originally Posted by swampws6
well its bored .030 over. So what do you suggest now?
I'd go with 4.060"

KW
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Old Oct 8, 2013 | 06:19 PM
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The bore of the gasket isn't that big a deal unless it is too small and hangs into the bore. Many head gaskets for the smallblock including LT1 are 4.100 bore.
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Old Oct 8, 2013 | 06:49 PM
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Originally Posted by 96capricemgr
The bore of the gasket isn't that big a deal unless it is too small and hangs into the bore. Many head gaskets for the smallblock including LT1 are 4.100 bore.
Right. But do you think 4.040 is too small? Technically the bore is 4.030.....and a 4.040 gasket should not hang into the bore
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Old Oct 9, 2013 | 05:04 PM
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I wouldn't try a 4.040 bore, that leaves a .005 margin for misalignment of everything which is literally paper thin.
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Old Oct 9, 2013 | 05:58 PM
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Originally Posted by 96capricemgr
I wouldn't try a 4.040 bore, that leaves a .005 margin for misalignment of everything which is literally paper thin.
Thanks, that is exactly what I needed to know
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