Need Optispark/Ignition advice
Seriously though, it means that it's not sealed and that should be addressed before it gets damaged.

Where is the controlled venting you speak of?
looks like "your" opti cap is not vented...what brand Opti
a vented opti cap should look like pics below
the cap nipple goes to the vent hose that runs to your intake duct after MAF. That hose should have a blue plastic 90 degree fitting that goes into intake duct
I don't know why you are circling something involving the A.I.R. injection. We are discussing the opti venting.
What we are saying is that if there was a problem with the fresh air feed and proper sealing of the opti it can manifold vacuum can build in the opti. I have done it on purpose and if you plug the fresh air line the vacuum in the cap makes it easy for the spark to jump longer distances like to another terminal or carbon tracking.
A 92-93 opti base may not seal even if upgraded to a vented cap setup.
I have a delphi on now which has the correct vented cap. I am running the vacuum lines as you have all recommended.
The Best V8 Stories One Small Block at Time
Here are a few pictures of the cam and timing cover area:
So if the pin isn't too long, the vacuum lines are run correctly, what am I left with? Could it somehow be an uneven/unbalance cam? Dowel too short or not straight?
I might try an MSD cap kit on the current base.
Some guys have literally pop riveted the rotor together with stock rotors before the MSD came out.
The vibration could also be an imbalance in the tires or driveshaft. Also remember that your engine is internally balanced front and rear so any weights on the flywheel/flexplate will cause vibration, too.
a engine that "vibrates" (assuming this vibration is a engine source vibration, not driveline) may cause rotor screws to come out causing rotor to wobble and scrape cap.
Golen would have built a "internal" balance motor so if the car has a weighted Flexplate or FW it will shake like a dog shiating razor blades.
More likely, given your vac harness was not functioning properly, your Opti problem was due to that. Certainly fix that part
With that said you need to resolve whatever is causing this "vibration". so as mentioned check your FW/Flexplate
and FWIW I also have a Golen 383 short block and for 9 years, 40k mi and 6400 rpm shifts no "vibrations". Not saying another motor from them could not have issues but given the long sitting time, black & low oil and who know what the PO did on install & break-in. A vulnerably any builder has who sells "customers" short or long blocks when the builder has no involvement in install, break in let alone use conditions.
I don't know why you are circling something involving the A.I.R. injection. We are discussing the opti venting.
What we are saying is that if there was a problem with the fresh air feed and proper sealing of the opti it can manifold vacuum can build in the opti. I have done it on purpose and if you plug the fresh air line the vacuum in the cap makes it easy for the spark to jump longer distances like to another terminal or carbon tracking.
A 92-93 opti base may not seal even if upgraded to a vented cap setup.
Under normal circumstances there shouldn't be vacuum buildup because the fresh air side will feed more,than the vacuum side pulls.







