LT1 Overheating, SOLVED.
It is a closed pressurized system so with everything bled and working correctly it doesn't really matter, but interesting none the less.
Your reference of a LT1 with a A4 running 4:10's with a lose impeller on a 30gpm EWP describes a car considerably different than mine in gearing (T56 & 4:10's) let alone a failing pump. I would suspect it would run hotter even if the pump was in good working order or even a 55 gpm HD EWP like I have
a A4 with 4:10's will run what, about 2900+ RPM if not more at FWY speeds (especially compared to my 80 mph fwy speeds). Mine is not even at 2k at 80 mph in 6th. A A4, 4:10 car would likely run hotter with a EWP since the high RPM flow rate, under your theory and research, says the EWP flow less at higher (what...3000 RPM's?) vs mechanical. I don't have a car that runs those high of RPM's for sustained periods of time (Extended FWY driving). If I did experience creeping engine temps under any driving conditions I experience or the failure rate of the EWP was even 1/2 of what I experienced with the mechanical WP I would ditch the EWP in seconds. But again for "me" it has proven to be a better WP.
16 years ago when I put a EWP on it was not for performance but an attempt to stop what was a chronic failure rate (leaking from weep hole) AC Delco WP's. The dealer installed all of them along with Opti replacements when the car was under warranty. After the warranty expired and the then 500 mi "new" mechanical was weeping I swapped to EWP. The same pump has been on the car since and no leaks or Opti failures due to moisture exposure since then. That's it so for "me" it has proven to be a better pump.
You and others have opinions which is fine. For me the EWP has proven to be a better, longer lasting WP vs the mechanical on my LT1. That's all.
I too am a 6 speed, but with what I want to do with my car the EWP is out of the question. If this was a street/strip car I'd probably have one already. I think the weakest link to my cooling system right now is the Radiator is just too small for my engine. That'll be addressed in a couple months (hopefully less) when everything from my move is settled.
Good point. What I would love to see is a remote mount EWP and an Opti replacement option that doesn't cost an arm and a leg.
Getting the Meziere relay harness and their instructions was pretty straight forward. Pump is powered by KOEO KOER and warning light will illuminate any time I lose power to the pump in those situations. So I added more wiring by running a warning light relay this way but good insurance IMO.
Something else to note, is I'm doing a Griffin aluminum radiator 1-2524x-1 along with this EWP install. Radiator is no bigger than AC condenser, but a dual row with 1" tubes and about 2" thick. Tucks down behind the condenser nicely. I hope to be done this weekend. I expect A LOT cooler temps due to my OEM radiator plugged up. COULD HAVE gone with the OEM fit BeCool, but that was $550 itself.
Last edited by smitty2919; Jul 2, 2015 at 03:25 PM.
Getting the Meziere relay harness and their instructions was pretty straight forward. Pump is powered by KOEO KOER and warning light will illuminate any time I lose power to the pump in those situations. So I added more wiring by running a warning light relay this way but good insurance IMO.
Not like anyone is making a alternator or anything remotely close. Can't imagine how "complex" my car is using that logic.
Complex is not a brushed generator with a one wire excitation, sorry.
OEM pump needs all pieces/shafts to be manufactured true and straight for them to spin in-line at the RPM's the see, they all rely on bearings and seals to be properly working.
EWP eliminates all that and is one self-contained electric motor powered only by 2 wires. It spins at a predetermined RPM at all times which was designed into the function of the pump from the start.
OP, if you had an EWP, then you wouldn't have the issue you had which prompted this thread. AmIright??
With the EWP, you have a belt driven by the crankshaft pulley which spins an alternator, the alternator then converts mechanical energy to electrical AC voltage, then converts the AC to DC voltage to run it to the electric motor which converts the DC voltage back to mechanical energy to spin the impeller to pump the coolant. Mind you all those bearings and seals and brushes in all the individual parts all are a factor now. Power steering or AC pump seizes and snaps the belt and you're down to battery power alone, and we all now know (well, I hope he's been listening) that the more load you put on a battery the faster the battery dies and that EWP is a nice little load for a small car battery (roughly 45Ah for a good Optima Redtop or Yellow top, less for your cheapo batteries; add in 100°+F heat and that capacity drops even further).
The mechanical pump on the other hand takes mechanical energy and spins the impeller to pump the coolant. And if any accessories go out, it doesn't matter. It's a stand alone system, and an efficient and reliable one at that.
Sure the Mechanical one has it's issues, I never said it didn't. Hell, I made this thread to point one out. But, the EWP has it's own set of issues too.
OEM pump needs all pieces/shafts to be manufactured true and straight for them to spin in-line at the RPM's the see, they all rely on bearings and seals to be properly working.
EWP eliminates all that and is one self-contained electric motor powered only by 2 wires. It spins at a predetermined RPM at all times which was designed into the function of the pump from the start.
OP, if you had an EWP, then you wouldn't have the issue you had which prompted this thread. AmIright??

If I had an EWP, I would have other issues. Like overheating because I actually drive my car how I intend to use it. Just haven't been able to go to the track and do it yet. But we have a bunch of paved neighborhoods with no houses because of the financial crash of 2008. So, no I wouldn't have this issue, I'd have bigger ones. Or, if I was ignorant and just slapped one on, I would have this issue because I would have to find the spline shaft and drive sprocket to re-install to go back to mechanical.....
Last edited by hrcslam; Jul 2, 2015 at 04:59 PM.
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Far as the timing chain excuse posted, the LT1 timing chain is not a problem, it is stout. It is just a cop out used after the reduced cooling capacity get pounded into thick heads.
With the EWP, you have a belt driven by the crankshaft pulley which spins an alternator, the alternator then converts mechanical energy to electrical AC voltage, then converts the AC to DC voltage to run it to the electric motor which converts the DC voltage back to mechanical energy to spin the impeller to pump the coolant. Mind you all those bearings and seals and brushes in all the individual parts all are a factor now. Power steering or AC pump seizes and snaps the belt and you're down to battery power alone, and we all now know (well, I hope he's been listening) that the more load you put on a battery the faster the battery dies and that EWP is a nice little load for a small car battery (roughly 45Ah for a good Optima Redtop or Yellow top, less for your cheapo batteries; add in 100°+F heat and that capacity drops even further).
The mechanical pump on the other hand takes mechanical energy and spins the impeller to pump the coolant. And if any accessories go out, it doesn't matter. It's a stand alone system, and an efficient and reliable one at that.
Sure the Mechanical one has it's issues, I never said it didn't. Hell, I made this thread to point one out. But, the EWP has it's own set of issues too.
You're ignoring all the other things before the electric motor spinning the shaft that is supported by two bearings, seals, etc. Etc. Etc. You know like the alternator and everything related to it is now part of the cooling system pump. More complex. It's simple really to understand. If the electric motor consumes 5.8A, then the alternator must produce more than that, and therefore the engine must produce even more than the alternator needs to produce. If you used a mechanical pump to pump the same amount of fluid as the EWP does it would be more efficient, that plays directly into the complexity of the system. Typically, the less complex the system the more efficient it is and it'll have a longer life (proven) and more capability (proven).
If I had an EWP, I would have other issues. Like overheating because I actually drive my car how I intend to use it. Just haven't been able to go to the track and do it yet. But we have a bunch of paved neighborhoods with no houses because of the financial crash of 2008. So, no I wouldn't have this issue, I'd have bigger ones. Or, if I was ignorant and just slapped one on, I would have this issue because I would have to find the spline shaft and drive sprocket to re-install to go back to mechanical.....
Watevah!
But, generator vs alternator is semantics. I can make a generator or alternator that outputs AC or DC without brushes, so meh. When was the last true brushed generator in a car? 1940s?
Back on topic, I would bet having a overkill alternator working within its efficiency range is better at power transformation that a mechanical pump at the same WOT rpm. The stock pump is prob working way to hard at that point and or, potentially cavitating. (if its even doing anything)
What would be awesome, is a slipped clutch WP combined with a EWP for idling and mid range stuff. So WOT would engage a proper designed impeller and not exceed the needed flow.
BUT assuming ALL variables the same it would be interesting to see an cooling efficiency graph plotting temp vs RPM between the two pumps. People say that a EWP will fall short on higher RPM situations (and I believe that since it a set GPM operation). But what are we talking here? 2000rpm? 6000rpm? It was designed with 38GPM (?) and a HD 55GPM rating so I assume someone was smart enough to figure out a AVERAGE GPM that a stock LT1 cooling system needed.
Does anyone know the GPM of a mechanical pump (assuming a all stock system) at varying RPM's? I'm honestly curious on that one and NOT poking the bear.
Why not design a pump with variable speed that is RPM dependent?
BUT assuming ALL variables the same it would be interesting to see an cooling efficiency graph plotting temp vs RPM between the two pumps. People say that a EWP will fall short on higher RPM situations (and I believe that since it a set GPM operation). But what are we talking here? 2000rpm? 6000rpm? It was designed with 38GPM (?) and a HD 55GPM rating so I assume someone was smart enough to figure out a AVERAGE GPM that a stock LT1 cooling system needed.
Does anyone know the GPM of a mechanical pump (assuming a all stock system) at varying RPM's? I'm honestly curious on that one and NOT poking the bear.
Why not design a pump with variable speed that is RPM dependent?
My point of energy conversion wasn't so much about efficiency (it is less efficient, but uses less power because it's doing less work), but more about the complexity of the system makes it less reliable.
Here's some numbers, GPMxPSIx.0007=HP (roughly). We know the Meziere HD uses 5.8A, let's put that at 14.8V (car on alternator on) that comes out to 85W or .115HP. When I called Meziere, the best info they could give me was a "best guess 6psi head pressure"; personally I think this is a high estimate but their the manufacturer so it's their word I'll go by. Using that information we can conclude that the HD highest flowing unit can pump a maximum of 27.5GPM, this is ignoring pumping and efficiency losses (like the motor might draw in 85W but only use 77W to spin the impeller, and out of that 77W only so much will actually move coolant). It's also ignoring system pressure, which will further reduce it's GPM at 85W.
Now, when comparing the above to the mechanical most would say 85W vs 6HP(4470W), it's an easy trap to get stuck in (I do too sometimes). But most of that 6 hp is losses due to acceleration of the impeller pushing against the pressure and mass of the coolant; the electric pump is continuous, so it doesn't rob power when the engine is revved.
Anywho, because no tests were done to the Electric Pump on an actual engine and GM doesn't public release their test results of the mechanical pump AND the variances from vehicle to vehicle (type, location, mods, etc), we are left wide a section from about 2000-3000 RPMs that the Mechanical and Electric perform similarly, below 2K and the EWP will pump faster (not always a good thing, but no reported negatives in application), and over 3K the MWP will pump faster.
Those who have experienced a battery/alternator failure with an EWP have stated that no overheating issues were noted (that's a good thing), but the EWP will help drain that battery faster. Using a good redtop Ultima Battery at 45Ah that 5.8A can drain that battery faster (it's like putting a battery that is 15% smaller on it). So, you won't overheat but you will kill that battery sooner. That 15% extra capacity could be the difference of driving home or needing a tow truck (or buddy with a trailer or rope).
What's the right pump for what car depends on a lot of factors. An EWP is great for drag racing, good for some people's daily street car, and a big no no for road racing. The Mechanical pump works in all scenarios; maybe not as good as the EWP in some, but works in them all. The same can't be said for the EWP.
So, where this all started: EWP=win? No, not always. That was my point.






