LT1-LT4 Modifications 1993-97 Gen II Small Block V8

PCV Exit As Vacuum Source?

Old Feb 28, 2016 | 08:19 PM
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Originally Posted by Huntr1117
The filter on top has a one way valve inside of it. It will not suck air in. It only opens to relieve excess crankcase pressure at or near WOT. During normal driving/idle it remains shut.
Ok great, but you still have the manifold tied to the can, where during WOT there will be pressure, which makes no sense. How does this protect the turbo compressor inlet? What was the point of the can? Where is the low pressure source during boost for the crank case? And one more, why would we go out of our way, that is why would we go through the trouble of adding another valve, another point of failure, to the engine crankcase system? Its like you said "Well, there arnt enough places for **** to leak so lets add another valve and extra plumbing/lines so its less reliable. "

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Old Feb 28, 2016 | 08:33 PM
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Originally Posted by kingtal0n
Ok great, but you still have the manifold tied to the can, where during WOT there will be pressure, which makes no sense. How does this protect the turbo compressor inlet? What was the point of the can? Where is the low pressure source during boost for the crank case?
I have no idea. My setup is NA. I'm not worried about boost. I got an MM can to help with excessive crankcase pressure. I'm sure MM will chime back in to answer that for you. I do know that he makes a great product and his customer service in also great. There are also plenty of boosted setups running one of his cans.
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Old Feb 28, 2016 | 08:45 PM
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Originally Posted by kingtal0n
Ok great, but you still have the manifold tied to the can, where during WOT there will be pressure, which makes no sense. How does this protect the turbo compressor inlet? What was the point of the can? Where is the low pressure source during boost for the crank case? And one more, why would we go out of our way, that is why would we go through the trouble of adding another valve, another point of failure, to the engine crankcase system? Its like you said "Well, there arnt enough places for **** to leak so lets add another valve and extra plumbing/lines so its less reliable. "
The can never sees boost. There is another........valve. It helps keep oil out of the engine.
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Old Feb 28, 2016 | 08:46 PM
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Originally Posted by kingtal0n
Ok great, but you still have the manifold tied to the can, where during WOT there will be pressure, which makes no sense. How does this protect the turbo compressor inlet? What was the point of the can? Where is the low pressure source during boost for the crank case? And one more, why would we go out of our way, that is why would we go through the trouble of adding another valve, another point of failure, to the engine crankcase system? Its like you said "Well, there arnt enough places for **** to leak so lets add another valve and extra plumbing/lines so its less reliable. "
Look at the diagram again.

The Blue line runs from between the filter and the compressor to the crankcase vent with a hollowed out PCV valve as an adapter (so no check valve).

The Green line goes from the catch can to the intake plenum, this line does have a check valve.

The Red line runs from the catch can to the crankcase too, no check valve.

Under low/vacuum loads air is drawn into the crankcase via the blue line, crankcase is evacuated through the red line to the catch can, then to the intake plenum.

Under boost the check valve on the catch can closes. Air is drawn into the crankcase via the catch can/filter and pulled out through the blue line via the Venturi effect pre-compressor.

What you don't know is that the LT1 intake manifold has a designed port to the crankcase on it with a pretty decent oil baffle design already on it. So, while under boost, the flow of the crankcase through the intake is as factory designed. And the amount of oil getting into the compressor is negligible. Could you put a catch can there for peace of mind? Sure. Is it needed? Only if you have other more serious issues going on and you're trying to band aid something else.

The reason there is a catch can between the red and green lines is because the oil baffling on that part of the crankcase vent is poor (stock this was designed to be the fresh air inlet port), so the catch can is there to keep oil from getting into the plenum. But it's not needed on the Blue line because there's already a "catch can" installed on the bottom of the intake manifold (in the valley).
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Old Feb 28, 2016 | 09:43 PM
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Originally Posted by hrcslam

Under boost the check valve on the catch can closes. Air is drawn into the crankcase via the catch can/filter and pulled out through the blue line via the Venturi effect pre-compressor.

this is the exact opposite of what the other fellow just said,
Originally Posted by huntr1117
The filter on top has a one way valve inside of it. It will not suck air in. It only opens to relieve excess crankcase pressure at or near WOT. During normal driving/idle it remains shut.
Which is it?


Sounds like the can is setup to vent to the atmosphere, exactly like a breather on a valve cover. NO PCV ACTION. Neither way is because even if by some magic the blue line is also a crankcase evacuation port, you have just added a significant volume to the crankcase which will further diminish the PCV signal supplied by the compressor inlet. The line from compressor to can needs to be as short as possible for best pressure signal. Or else, If installed to the trouble side, as you put it, there is still a connection to the compressor inlet through the engine block to the other side (blue line) which means these two sides share pressure signals, i.e. pressure in the blue line will also be detectable in the red line leading to the can. Except of course for the diminishing signal as the lines get longer and longer- see where I am going? The additional lines are killing the pcv signal to the red line side, to the catch can. If P1 is the compressor inlet, and P2 is in the can, P1 < P2 and the difference becomes larger and larger the farther you get from the P1. Since there is a check valve on the green line side of the can, air cannot flow this direction so it must exit via the filter on the top of the can as implied previously, as opposed to being connected directly to the blue line side (compressor inlet) for some reason. This is an acceptable way of protecting the intake plenum, Ill agree to that, but there is very little to any pcv action implied.

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Old Feb 28, 2016 | 10:17 PM
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Originally Posted by kingtal0n
this is the exact opposite of what the other fellow just said,


Which is it?


Sounds like the can is setup to vent to the atmosphere, exactly like a breather on a valve cover. NO PCV ACTION. Neither way is because even if by some magic the blue line is also a crankcase evacuation port, you have just added a significant volume to the crankcase which will further diminish the PCV signal supplied by the compressor inlet. The line from compressor to can needs to be as short as possible for best pressure signal. Or else, If installed to the trouble side, as you put it, there is still a connection to the compressor inlet through the engine block to the other side (blue line) which means these two sides share pressure signals, i.e. pressure in the blue line will also be detectable in the red line leading to the can. Except of course for the diminishing signal as the lines get longer and longer- see where I am going? The additional lines are killing the pcv signal to the red line side, to the catch can. If P1 is the compressor inlet, and P2 is in the can, P1 < P2 and the difference becomes larger and larger the farther you get from the P1. Since there is a check valve on the green line side of the can, air cannot flow this direction so it must exit via the filter on the top of the can as implied previously, as opposed to being connected directly to the blue line side (compressor inlet) for some reason. This is an acceptable way of protecting the intake plenum, Ill agree to that, but there is very little to any pcv action implied.
Turn the check valve on the green line around in your head. Stop confusing yourself. We are talking about inches of lines not miles. You're over thinking it.
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Old Feb 28, 2016 | 11:09 PM
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Originally Posted by hrcslam
Turn the check valve on the green line around in your head. Stop confusing yourself. We are talking about inches of lines not miles. You're over thinking it.

Sorry, I can see why you would want a can protecting the manifold on aproblem side, didn't mean to over complicate it. I just noticed that the compressor inlet was only seemed to be on one side of the engine, seems awkward and almost like another line is missing (from can -> red -> compressor inlet) but I can see how having two is even more plumbing/mess and complexity thus I reason the vent. It isn't optimal but it works in a pinch to protect the manifold from a poor baffle, I agree to that.
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Old Feb 29, 2016 | 12:07 AM
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Originally Posted by kingtal0n
Sorry, I can see why you would want a can protecting the manifold on aproblem side, didn't mean to over complicate it. I just noticed that the compressor inlet was only seemed to be on one side of the engine, seems awkward and almost like another line is missing (from can -> red -> compressor inlet) but I can see how having two is even more plumbing/mess and complexity thus I reason the vent. It isn't optimal but it works in a pinch to protect the manifold from a poor baffle, I agree to that.
The blue line looks like it's only pulling from one side. Its not. Its pulling from the middle between the heads.
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Old Feb 29, 2016 | 04:33 AM
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Originally Posted by hrcslam
The blue line looks like it's only pulling from one side. Its not. Its pulling from the middle between the heads.
regardless, the crank case from oil pan to valve cover is all connected. Pull from one valve cover, you pull from both, there is just a differential of pressure through the crank case. I think the green line should T into the compressor inlet for best results, and do away with the silly extra valve and atmospheric filter. But I can also understand if that would make the plumbing difficult, complex, cumbersome, which is why it wasn't done.
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Old Feb 29, 2016 | 09:35 AM
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You cannot Tee-in an open air source to the manifold vacuum (green line). It would be a major vacuum leak not to mention completely defeat PCV.

Read the corner text? It explains everything.



The way you have it hooked up to that ricer is not a complete PCV system, it is either not one at all (draft only,scavenging and unrelated to this thread), or only part of it (clean side), and not collecting oil being consumed the 99% of time you drive your car in Vacuum (PCV return side).

Either way, it is forcing the engine to 'eat' all of its blowby possible at full load to make power vs. using clean fresh air (more power). This engine runs on oxygen and fuel.

I also wouldn't talk about it creating measurable crank vac at full load until you do have a gauge on it as you suggest, but consider IF you have solid measured suction here, don't you think you should then clean / upgrade your air filter? K&N rates their filters at 1.5" max flow, so as far as they are concerned more than that and you are leaving power on the table.

To extend that thought, you usually get around a 4% gain from hodling the crank in vacuum ( I mean big boy vac like 16" ). So at say 4" IF you could even get that you would be rewarded with something like 2HP on that ricer in exchange for running a restrictive air filter which is costing you 2-3 times that much.

Anything I missed?
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Old Feb 29, 2016 | 02:17 PM
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Originally Posted by MIGHTYMOUSE
You cannot Tee-in an open air source to the manifold vacuum (green line). It would be a major vacuum leak not to mention completely defeat PCV.
The way you have it hooked up to that ricer is not a complete PCV system, it is either not one at all (draft only,scavenging and unrelated to this thread), or only part of it (clean side), and not collecting oil being consumed the 99% of time you drive your car in Vacuum (PCV return side).
This is why the diagram is confusing. The red and blue lines are connect through the crank case, and the red line is also connected to the green line. If the green line breaths in to the manifold, it pulls on the can, which pulls on the red line, which pulls on the crank case, which pulls on the blue line. If the green line T'd into the inlet it would prioritize the ingestion of fresh air over crank case air, defeating PCV, yes I see it now that is correct, sorry about the confusion. However, that still leaves an undesirable "valve" on the catch can which can only seem to vent excess pressure, rather than providing the same low pressure source that the other side of the engine gets from the blue line during WOT. I'll have to think about it some more and see if I can come up with something else, because it does not seem quite right using a breather, there should not be a breather on an ideal daily driver engine pcv loop.

Either way, it is forcing the engine to 'eat' all of its blowby possible at full load to make power vs. using clean fresh air (more power). This engine runs on oxygen and fuel.

I also wouldn't talk about it creating measurable crank vac at full load until you do have a gauge on it as you suggest, but consider IF you have solid measured suction here, don't you think you should then clean / upgrade your air filter? K&N rates their filters at 1.5" max flow, so as far as they are concerned more than that and you are leaving power on the table.

To extend that thought, you usually get around a 4% gain from hodling the crank in vacuum ( I mean big boy vac like 16" ). So at say 4" IF you could even get that you would be rewarded with something like 2HP on that ricer in exchange for running a restrictive air filter which is costing you 2-3 times that much.
I agree, good point of view at work here, I like when my engine eats the blowby in a daily driver application with OEM bearings and especially higher mileage, and if there is significant blowby, I rebuild the engine or route to the exhaust system.


Anything I missed?
Yes, the "ricer" in the picture has an OEM pcv route, with only the additional catch can between the valve cover and inlet pipe, purely for looks ( there is no oil entering the can unless the engine blows ) there is also an intake manifold suction side that you cannot see in the picture, on the far upper left corner of the engine, the OEM location for the PCV valve is intact there. During cruise/idle this vacuum signal over-rides the open crankcase "breather" leading to the turbo inlet, exactly as you see in the drawing I posted, fresh air enters the crankcase to feed to PCV valve leading to the manifold. This is also where you find an OEM restrictor in many cars, to limit the amount of fresh air per time that is allowed to enter the crankcase, thereby facilitating the vacuum signal in the crank case.

Next, there is a trade off between vacuum signal for PCV during boost, and air filter restriction, exactly as you are suggesting ( you didnt miss it, its just next). For daily drivers, we DO leave a little power on the table for some PCV action here at the inlet, it keeps the crankcase cleaner by forcing the engine to breath from it's own crankcase volume, scavenging combustion byproduct, and you would want a gauge to determine exactly how filthy the air cleaner is getting, I prefer the OEM paper style elements for max filtration and they get filthy pretty quickly. To each their own, I understand if you have a maximum effort engine you do not want to push partially burnt carbon fragments back into the chambers; but at that point you should be exhaust scavenging or using a real pump, not just venting to the atmosphere. We choose one or the other: [cleaner oil+daily driver or more frequent oil changes+faster car] and I hate being caught in between, not quite maximum effort but not quite full cleaning mode, IMO we should go for one or the other, not both.

If we are running a traditional PCV like the OEM has in a daily driver application, and not a vacuum pump for maximum effort, you will want the clean oil benefit and the reduced oil-pushing action at the oil seals that an OEM setup provides. The one you posted in the picture is one possible solution, but there are others depending on the application and preference.

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Old Feb 29, 2016 | 02:34 PM
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Originally Posted by kingtal0n
Yes, the "ricer" in the picture has an OEM pcv route, with only the additional catch can between the valve cover and inlet pipe, purely for looks ( there is no oil entering the can unless the engine blows ) there is also an intake manifold suction side that you cannot see in the picture, on the far upper left corner of the engine, the OEM location for the PCV valve is intact there. During cruise/idle this vacuum signal over-rides the open crankcase "breather" leading to the turbo inlet, exactly as you see in the drawing I posted, fresh air enters the crankcase to feed to PCV valve leading to the manifold. This is also where you find an OEM restrictor in many cars, to limit the amount of fresh air per time that is allowed to enter the crankcase, thereby facilitating the vacuum signal in the crank case.

Next, there is a trade off between vacuum signal for PCV during boost, and air filter restriction, exactly as you are suggesting. For daily drivers, we DO leave a little power on the table for some PCV action here at the inlet, it keeps the crankcase cleaner by forcing the engine to breath from it's own crankcase volume, scavenging combustion byproduct, and you would want a gauge to determine exactly how filthy the air cleaner is getting, I prefer the OEM paper style elements for max filtration and they get filthy pretty quickly.

If we are running a traditional PCV like the OEM has in a daily driver application, and not a vacuum pump for maximum effort, you will want the clean oil benefit and the reduced oil-pushing action at the oil seals that an OEM setup provides.
The red line does not see atmosphere until boost. Air comes in that filter, not out. So under vacuum, the air goes in the blue line, out the red line, through the catch can, and into the intake plenum via the green line.

Under boost the green line is blocked off, air comes in the filter to the redline, into the crank case, and out the blue line to the compressor inlet.

It's not that complicated.
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Old Feb 29, 2016 | 02:47 PM
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Originally Posted by hrcslam
The red line does not see atmosphere until boost. Air comes in that filter, not out. So under vacuum, the air goes in the blue line, out the red line, through the catch can, and into the intake plenum via the green line.

Under boost the green line is blocked off, air comes in the filter to the redline, into the crank case, and out the blue line to the compressor inlet.

It's not that complicated.
What is stopped the vacuum signal at the manifold from pulling air through the can's filter during engine vacuum, bypassing the entire crank case and feeding a "vacuum leak"? Nothing, which is why I have trouble believing you are correct. The filter isnt going to stay shut when the manifold sends vacuum, and magically open when the inlet sends vacuum. Thats like saying that boosted air is "special" and can damage an engine easier than "normal" air.
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Old Feb 29, 2016 | 02:54 PM
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so here is the recap:

you came on here telling this guy his is set up wrong/sub-par, when:

- his setup is creating measurable vac in the crank during normal driving (yours is not)
- his setup is relieving crank pressure without recirculating fumes (yours is not)
- his setup is actually stopping the pcv return oil consumption (yours is not)
- his setup can be used with any air filter or none at all vs. suggesting a stock/paper type that you yourself are not using, and would result in hp loss

Please don't consider this an attack, I just operate off of facts, and you just came in here at an obtuse angle without them. Now there they all are lined up for us
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Old Feb 29, 2016 | 02:56 PM
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Originally Posted by kingtal0n
What is stopped the vacuum signal at the manifold from pulling air through the can's filter during engine vacuum, bypassing the entire crank case and feeding a "vacuum leak"? Nothing, which is why I have trouble believing you are correct. The filter isnt going to stay shut when the manifold sends vacuum, and magically open when the inlet sends vacuum. Thats like saying that boosted air is "special" and can damage an engine easier than "normal" air.
The system operates on lasers and unicorns, if you would read the manual.
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Old Feb 29, 2016 | 03:04 PM
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Originally Posted by kingtal0n
What is stopped the vacuum signal at the manifold from pulling air through the can's filter during engine vacuum, bypassing the entire crank case and feeding a "vacuum leak"? Nothing, which is why I have trouble believing you are correct. The filter isnt going to stay shut when the manifold sends vacuum, and magically open when the inlet sends vacuum. Thats like saying that boosted air is "special" and can damage an engine easier than "normal" air.
Check valves dude, check valves. Just like the stock PCV has a check valve, so does this. The filter has a check valve, the green line has a check valve. Boost closes the check valve on the filter. Airflow opens the check valve at the filter. How is this so hard for you to understand?
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Old Feb 29, 2016 | 03:06 PM
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Originally Posted by MIGHTYMOUSE
- his setup is creating measurable vac in the crank during normal driving (yours is not)
You can clearly see in the drawing how the OEM provides a vacuum source via the manifold during cruise, and uses an OEM restrictor to improve crankcase vacuum for that situation. It is all OEM what I posted. The OEM has a vacuum signal in the crankcase during normal driving. I said this 3 or 4 times.

- his setup is relieving crank pressure without recirculating fumes (yours is not)
then hrcslam is wrong and the filter really does breath out to the atmosphere, can you confirm this? thanks
and yes, I prefer to force my daily driven engines to eat the fumes, or else eject into the exhaust system that is right. As opposed to allowing them to enter the oil and hang around the crankcase.
- his setup is actually stopping the pcv return oil consumption (yours is not)
[/quote]

There is no oil consumption because the engine internals are good and the OEM baffles are well designed on those engines (nissan/toyota 2jz/sr20 86x86mm engines). why would there be oil consumption in either case? I certainly cannot stand to see oil in my manifold or anywhere near the chambers, get that our of your head right now. I will tear an engine apart before I run it with oil on the plugs.

- his setup can be used with any air filter or none at all vs. suggesting a stock/paper type that you yourself are not using, and would result in hp loss
In a daily driver application, we give up a few horsepower for cleaner oil and cleaner intake air. Its still a choice you make, you can decide for your engine what you want; I favor longevity over power. Stock papers are amazing at filtration but get filthy fast (as you would expect for something that has an excellent filtration ability with limited surface area)
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Old Feb 29, 2016 | 03:08 PM
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Do you have any experience in oil life testing and how the PCV systems can have an affect on levels?
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Old Feb 29, 2016 | 03:13 PM
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Originally Posted by Shownomercy
Do you have any experience in oil life testing and how the PCV systems can have an affect on levels?
We arn't worried about levels, on a healthy OEM engine with tight OEM bearings an rings, there is very little blowby and very little oil vapors will make it past a well designed OEM baffle. This is about where pressure is allowed to exist, and what we do about it. In the 60's and 70's people put breathers on their valve covers to relief the pressure, but at least from 70's till now every single OEM manufacturer has NOT used this as a solution, and instead, to keep the engine oil clean and improve engine longevity, they run the OEM pcv system I posted in the pictures above.

I have examined, installed, and tuned variety of engines with low to high mileage from over seas over the last fifteen years. It has become evident that when pcv systems are disrupted by unaware users, the engine insides are much more filthy once mileage has been dealt. Engines with intact OEM pcv systems like in the pictures I posted are much cleaner inside everywhere, and last longer.
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Old Feb 29, 2016 | 03:14 PM
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So if there is blowby, and its an OEM motor, its bad?
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