LT1-LT4 Modifications 1993-97 Gen II Small Block V8

Port-Matching Heads and Intake

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Old 10-13-2006, 01:46 AM
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Default Port-Matching Heads and Intake

Anyone know what kind of gain you will get from this. I am talking about a good job with it also, not the half-*** job that I am sure some of us have seen. I am still in the process of smoothing and polishing mine, I just did it. All Ports match the Intake Gasket, and they all are opened up real deep and straight.
This is a rough-cut shot of one done, and one not done. Most of us know what the Intake looks like, I Ported that out also, and got it squared up nicely to the Gasket.
Old 10-13-2006, 07:28 AM
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The gains can be pretty substantial, according to Jim at Speed Inc:

http://www.mfba.org/showthread.php?t=44922

That's my next mod...
Old 10-13-2006, 01:19 PM
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I am smoothing them out today, and that is going pretty well. I am also smoothing out the Exhaust as well. Looks like I just saved a bunch of $$..
Old 10-13-2006, 03:58 PM
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What are you useing to do this, a dremel? I'm getting ready to do a cam swap and I have ported and polished heads, so matching the intake to the heads sounds like a good move. Anyone got any results from this?
Old 10-13-2006, 04:44 PM
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dont make it the intake too smooth
Old 10-13-2006, 05:18 PM
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Originally Posted by UnitZ28
dont make it the intake too smooth
Thanks, I realize I shouldn't make it to smooth, but grinding down the ports to match the head ports seems like it would flow better.
Old 10-13-2006, 05:56 PM
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I took alot of metal out.. I used a friends bench Dremel with a Burr to cut Aluminum. It took like 6 hours. I finished my Intake earlier. I smoothed the bottom of it, but the top is still rough.
Old 10-13-2006, 06:38 PM
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Looks nice.


Yea I had my shop port match the intake with the heads but they did it all.
Old 10-13-2006, 06:53 PM
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A port matchined intake is absolutely everthing to getting the best out of your heads. If you don't match the intake, your not even lining the head ports up with the intake. Its a contradiction to the entire idea of porting the heads, because the smaller intake ports become an obstruction to the larger head ports.
Old 10-13-2006, 07:35 PM
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think this is too rough?
Old 10-13-2006, 09:32 PM
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Yea, definately too rough.. sand that down to atleast 150 Grit.
Old 10-14-2006, 12:36 AM
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Originally Posted by UnitZ28
think this is too rough?

insn't that CNC'd?
Old 10-14-2006, 06:37 AM
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Originally Posted by the_merv
I took alot of metal out.. I used a friends bench Dremel with a Burr to cut Aluminum. It took like 6 hours. I finished my Intake earlier. I smoothed the bottom of it, but the top is still rough.
Can you provide more info/pics on how you did this to the intake. Maybe a step by step breakdown. I have a hand held dremel and drill. My new cam will arrive on Monday, so when the intake comes off to do the install,that will be a good time to port the intake. My heads are already P/P, I just want to match the intake to it.
Old 10-14-2006, 07:11 AM
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Take the Intake Gasket and line it up on the Intake Ports where it would go when it is on the Car. If the Heads are done right, they are matched to the Gasket also. When you line that up on the Intake, take a marker and color the area that is showing. Take the Gasket off and you will see the overlap. That is what you want to take out. You cut it out, and taper the cut into the Intake Port. Eventually it will level off. Then you sand down the excessively rough areas. You want to leave some of it rough.
Old 10-14-2006, 07:11 AM
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Originally Posted by UnitZ28
think this is too rough?
I would still smooth that down so it's nice and flat. I am smoothing my Exhaust ports as well.
Old 10-14-2006, 08:56 AM
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Originally Posted by the_merv
Take the Intake Gasket and line it up on the Intake Ports where it would go when it is on the Car. If the Heads are done right, they are matched to the Gasket also. When you line that up on the Intake, take a marker and color the area that is showing. Take the Gasket off and you will see the overlap. That is what you want to take out. You cut it out, and taper the cut into the Intake Port. Eventually it will level off. Then you sand down the excessively rough areas. You want to leave some of it rough.
What size cutting bit did you use and about how long did it take to do the intake? What grit sandpaper?
Old 10-14-2006, 08:58 AM
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I just used one of the Cutting Burrs. It took about 5 or 6 hours. I sanded it after with 150 grit.
Old 10-14-2006, 09:22 AM
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Yeah this is the one regreat I have, i was down 6 months and waited forever to get my intake and then would had to wait possibly a month or so more so my intake was never ported! So one day i'll take it off or buy another and get it done. I've been advised It's robbing me of power, been qouted 15-20 at the wheels!
Old 10-14-2006, 10:03 AM
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Originally Posted by the_merv
I just used one of the Cutting Burrs. It took about 5 or 6 hours. I sanded it after with 150 grit.
DAH, I don't know what the heck I've been thinking. I just bought an air compressor a week ago. I can buy a die grinder and use that. That should make it a lot easier.
Old 10-14-2006, 01:00 PM
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There you go.. that's what most of the Mahine Shops use. I am proud of mine cause I did them myself, eventhough it took a while. Nothing beats free HP's.

Last edited by the_merv; 10-14-2006 at 11:40 PM.



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