Installing Headers
-Chris
-1995 Camaro Z28
A4 3:23
-Mods
K&N FIPK
Magnaflow Catback
When i did my pacesetters i had to unexpectedly replace the O^2 sensors because they would not come off the stock pipes so that like a $100 you might have to spend, I also replaced the plugs because well i accidentally broke one trying to get sunva bitchs out so another couple bucks.
And then I also was forced to buy a set of impact grade stripped bolt removers because rusted heat cycled bolts tend to strip, they did their job extremely well.
As far as getting the old exhaust out, lots of PB plaster and patience.
Routing the wires I just sorta zipped tied them away from the headers and made sure they would not move and thats it.
take off the steering linkage.
i heard you can get the passenger side in through the top if you remove the alternator and valve cover, we had a lift so we got htem both in through the bottom
the oil dipstick will need to be removed, as well as the starter.
i routed my wires in the stock location, and they aren't even close to the headers. the group of wiring on the passenger side (oil level sensor, etc) will need to be zip tied out of the way. if they are left to dangle, they will hit the header and burn. go buy those metal wire ties to do that, plastic zip ties will fail eventually.
that's about all i got
do some searches for people that did header installs. i know there are step by step guids with pics somewhere
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I did 80 percent of it myself.
Driver side was easy.
Passenger side was a *****. taking it off was a PITA. MAKE SURE YOU TAKE THE EGR **** IN THE BACK LOOSE BEFORE YOU START UNBOLTING THE MANIFOLD!
after that is done, putting the passenger side header in I had to---- Remove starter, Jack up motor after undoing motor mount. than force it in there a bit.
I ran my plugs wires in the stock location. Good luck at getting your header bolts to start mine where ALWAYS a pain the *** to start. I got Stage 8 bolts.
I kept all the EGR **** on my car because I figured it would be a pain if I had to take it off. Anyways if you get jet hot make sure they ship you the right headers so you get the right AIR injection tube( I called jet hot and had HORRIBLE I mean HORRIBLE customer service, I will never deal with these guys agian. I got passed around on the phone like a free *****. And so much for them calling you back, I would not recommend anyone to them because I was so frustrated with them)
After you have the headers put back on make sure you take your time and dont break any thing.
my gay *** rubber AIR injection tube on the passnger side cracked and took a **** so now i have to order a new one.
Now the first time I started my car the headers smoked more than Paris Hiltons vag in one night in paris. This is normal( i freaked out). Also before you start make sure that there are NO wires touching the header. I started my car and i turned into a HAWK making sure nothing was touching and no wires where melting. I brought the car up to operating temp and continued to watch every thing on it. I had to move one wire that was almost melting(temp sensor wire). after it was fine idling I took it for a drive. I went about every 8th mile and stopped to look under the hood and check to see if there where any issues. Than on the last 2miles I did not check it at all I gave little more throttle and reved it a bit got it back home to check again to see if every thing was ok, it was but i had a exhuast leak and it turned out to be the AIR injection rubber tube.
It is pretty straight forward, I have not got out and got on my car yet so I don't know if there was any gain or not......
Best of luck if you have any questions I would be happy to answer



