Can't shift from 6th to 5th

I have the exact same problem. Weird. I think it's the syncros.

Before I sell it (converting to TH400) I plan on fixing it.. wouldn't want to sell something that is not 100%
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Sure glad you posted this question. We would have never known it to be a somewhat common problem. I bought my C5 new and to date it has only 18K miles. I've only drag raced it maybe 10 times and never got beyond 4th gear so this 6th-5th problem is not a factor. Sounds like a recall in the making. Hopefully more will chime in.
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Here's what I saw on my buddy's tranny...
The 5-6 driven gear is a press fit on the main shaft. The teeth that hold this gear in place had become chewed, and this gear that isn't supposed to move - was moving. This made the reverse slider gear move when it shouldn't have, which wore down the main shaft snap ring above the slider. The end effect was that the whole 5-6 portion of the tranny became 'loose' inside. There were parts slipping, sliding, and wallowing around everywhere.
We ended up replacing the main shaft, the 5-6 driven gear, 5th gear, the 5-6 synchro assembly, the reverse synchro assembly, all the snap rings, the rest of the blocker rings (commonly called 'the synchros'), and probably a couple other parts I'm forgetting.
The bill was almost $1200 in parts alone. But, that's for this one specific trans. You may not have this problem.It could be as simple as a broken slider key, or as complicated as the mess we had here.
Notchy shifting is indicative of a synchro ring problem.
These trannies aren't that difficult to work on. With a good pair of ring pliers (from Snap On, about $40), access to a press / bearing splitter, and possibly a long puller for the 5-6 driven gear, and a T40 Torx bit (and a torch
), you can take one of these trannies apart in about 3 hours, diagnose the problem, and have it completely reassembled in about 5 hours, including cleaning time.I have done 6 trannies so far, and I'm sure will do more.
They're fun to work on.-Andrew
Anyway, before I got it fixed I was living with it by double-clutching from 6th to 5th. When you double clutch, you match the speeds of the gear sets so they will mesh without needing syncros. Get cruising in 6th gear, push in clutch, put stick in neutral, let out clutch, blip throttle to speed up the engine a little, push in clutch, shift into 5th gear. Give it a try, see if you can live with it. I went another 4,000 miles like that until all my syncros were blown from powershifting, then had the whole thing rebuilt.
Last edited by miner_49; Nov 4, 2003 at 11:51 PM.
-Andrew
Just about every one of these cars I have driven has never been really smooth going into 5th gear from 6th and I have had two brand new M6 LS1 f-bodies - be happy it doesnt do that AND pop out of 3rd like the two new cars I bought





