PPG sequential gear box conversion for T56!
"Clutchless" shifting generally means you are not manually actuating the clutch, but that clutch still needs to slip as instantaneous ratio change causes either durability or traction problems. Even in the bike world where rotating assy weight is minimal, the clutch still needs to slip for effective clutchless downshifting.
Grant
"Clutchless" shifting generally means you are not manually actuating the clutch, but that clutch still needs to slip as instantaneous ratio change causes either durability or traction problems. Even in the bike world where rotating assy weight is minimal, the clutch still needs to slip for effective clutchless downshifting.
Grant
You're choosing to do them incorrectly from your description. Of course that is a bad option. Dont choose bad options.
I have an engine that gains no-load revs at a rate of 11,500 rpm per sec. My calculator says a full throttle blip for a "smooth" rev-match of a clutchless 1700 rpm ratio change would take around .15 sec. On a scale of "0" sec being an insanely abrupt shift and ".15" sec being a completely smooth shift, it's easy to see that millisec shifts require a carefully matched clutch capable of slipping when it needs to.
Grant
Have you ever driven or raced a car with a sequential ? And just exactly how are you going to get a clutch that slips only during a shift, but not at all other times ?
Your device for slipping on launch does have it's merits, but wishing to encourage a clutch to slip under full power when you want it to grip, is just silly. Likewise during a shift..ffs may as well just go back to an H pattern and using the clutch !
And who said anything about a "full throttle blip" ? Who on earth applies full throttle to try and achieve a smooth downshift ? That's just nonsense.
FWIW,,, if you keep an eye on some of the SE venues in the fall, you can buy used NASCAR transmissions for very little, there are a couple outfits that freshen them up and sell them for about 1500 to 2500 depending on the box..
The clutch doesn't slip when you shift a road race dog box, you shift as you transition power in and out of the turns and upshifts on the straight are just a pressure on the shifter blip throttle gear is shifted back on throttle..
FWIW,,, if you keep an eye on some of the SE venues in the fall, you can buy used NASCAR transmissions for very little, there are a couple outfits that freshen them up and sell them for about 1500 to 2500 depending on the box..
The clutch doesn't slip when you shift a road race dog box, you shift as you transition power in and out of the turns and upshifts on the straight are just a pressure on the shifter blip throttle gear is shifted back on throttle..
On a moto as you are talking about, downshifts without the clutch will cause the rear wheel to lockup or at worst temporarily unload the rear tire. If you have a slipper clutch on your bike (which is basically a one way sprag clutch that will unload during downshifts) you wont have an issue and your bike will down shift cleanly without that hard clunk you probably noticed.
If you are road racing your bike and do a clutchless down shift without a slipper clutch right before trail braking, you are almost guaranteed to highside the bike and if your lucky, lowside it right at the apex. Granted, there are beginners that are on the brakes so long before turning that its not an issue, but faster riders are in danger withought clutching.
Heres a quick overview of what a slipper clutch does https://www.motorcyclistonline.com/m...theyre-awesome
In a car, there is no such thing as a slipper clutch that will unload the torque on the transmission during hard downshifts on the track (road racing). There is one way to do a downshift without electronics and that is to lift off the gas, clutch in, heel toe your rev match and execute the shift when vehicle speed matches input shaft speed and it just drops in.
If you are in a honest to goodness sportscar and thousands of a second per shift could equal seconds less per lap, you are going to go with electronic shifting aids that not only handle the shifts, but also handle torque delivery during them.
This video shows just how fast downshifts are done in the C7.R. If anyone thinks they can downshift that fast and smooth without electronics while keeping the chassis entirely stable on corner entry, I dare them to prove it.
It's not about making the clutch slip under full power, the trick is getting the clutch to slip enough to smooth the rpm change without slipping too much. To get a clutch to slip only after clutchless upshifts, one way is to closely match the torque capacity of the clutch to the engine's output. When rpm drops after the shift, that energy release will then cause the clutch to slip a bit until revs match. Excess clutch capacity beyond the engine's torque is basically what determines how long it slips.
Grant
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On a moto as you are talking about, downshifts without the clutch will cause the rear wheel to lockup or at worst temporarily unload the rear tire. If you have a slipper clutch on your bike (which is basically a one way sprag clutch that will unload during downshifts) you wont have an issue and your bike will down shift cleanly without that hard clunk you probably noticed.
If you are road racing your bike and do a clutchless down shift without a slipper clutch right before trail braking, you are almost guaranteed to highside the bike and if your lucky, lowside it right at the apex. Granted, there are beginners that are on the brakes so long before turning that its not an issue, but faster riders are in danger withought clutching.
Heres a quick overview of what a slipper clutch does https://www.motorcyclistonline.com/m...theyre-awesome
In a car, there is no such thing as a slipper clutch that will unload the torque on the transmission during hard downshifts on the track (road racing). There is one way to do a downshift without electronics and that is to lift off the gas, clutch in, heel toe your rev match and execute the shift when vehicle speed matches input shaft speed and it just drops in.
If you are in a honest to goodness sportscar and thousands of a second per shift could equal seconds less per lap, you are going to go with electronic shifting aids that not only handle the shifts, but also handle torque delivery during them.
This video shows just how fast downshifts are done in the C7.R. If anyone thinks they can downshift that fast and smooth without electronics while keeping the chassis entirely stable on corner entry, I dare them to prove it.
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I worked on a sports 2000 driven by a paraplegic guy with hand controls and a air shifter, the box was a sequential, working out the timing and adjustments was non trivial to keep the box alive.
I worked on a sports 2000 driven by a paraplegic guy with hand controls and a air shifter, the box was a sequential, working out the timing and adjustments was non trivial to keep the box alive.
It shouldnt be difficult, but I guess it depends on what you're trying to control it with.
If you need an idiot proof system that doesnt require any great skill to tune, Geartronics is what you need. But the full kit is pretty damn expensive.
But a proper sequential should be worth a lot more than 0.001s per lap. Every gearchange would be worth more than that, nevermind over an entire lap, plus the fact it will make the car easier and smoother to drive.
Or for a retrofit for these that cannot operate controls themselves, MME offer flexible kits based around pneumatics for all sorts of boxes, and can also incorporate a clutch actuator too if needed between shifts, although dont think it covers from standstill.
http://www.mme-motorsport.com/en/pro...paddle-shifter
If you need an idiot proof system that doesnt require any great skill to tune, Geartronics is what you need. But the full kit is pretty damn expensive.
But a proper sequential should be worth a lot more than 0.001s per lap. Every gearchange would be worth more than that, nevermind over an entire lap, plus the fact it will make the car easier and smoother to drive.
Or for a retrofit for these that cannot operate controls themselves, MME offer flexible kits based around pneumatics for all sorts of boxes, and can also incorporate a clutch actuator too if needed between shifts, although dont think it covers from standstill.
http://www.mme-motorsport.com/en/pro...paddle-shifter






