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E-water pump failure notifier?

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Old Jan 14, 2009 | 10:28 AM
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Default E-water pump failure notifier?

Im looking for a way to signal to me that the electric water pump has stopped pushing water.. how would you do it?
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Old Jan 14, 2009 | 07:32 PM
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If you can wait a minute or two, ECT ought to go
through the roof.

If the pump quits it ought to either be open circuit
(zero current) or locked-rotor (high current), both
can be sensed with a low value resistor (select so
normal pumping gives you maybe 500mV voltage
drop, ground side, and you'd have plenty of signal
for a pair of comparators to reliably detect under
or overcurrent.
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Old Jan 14, 2009 | 07:47 PM
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Originally Posted by jimmyblue
If you can wait a minute or two, ECT ought to go
through the roof.

If the pump quits it ought to either be open circuit
(zero current) or locked-rotor (high current), both
can be sensed with a low value resistor (select so
normal pumping gives you maybe 500mV voltage
drop, ground side, and you'd have plenty of signal
for a pair of comparators to reliably detect under
or overcurrent.
Ya I dont want to wait till the temps spike, that could be deadly (overheating and locking up at highway speed) I like the over under Im just not sure our to build a something that can do that.. Id like to have it trip a light on the dash
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Old Jan 15, 2009 | 09:30 AM
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Here's a sketch, it's a basic window comparator
(you could find similar in the application notes
at www.national.com, LM339 comparator apps).
Lights the light if pump motor current sense is
too low or high, you have to select the sense
resistor so that it drops 500mV at normal.
Attached Thumbnails E-water pump failure notifier?-pumploadmon.png  
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Old Jan 15, 2009 | 09:36 AM
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SWEET! thanks man!
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Old Jan 15, 2009 | 01:00 PM
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Here are instructions on wiring the warning LEDs.

http://www.akmcables.com/2ledmez.jpg
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