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Help tuner says mechanical problems and engine builder says nothing is wrong

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Old Oct 5, 2018 | 03:11 AM
  #21  
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Originally Posted by The Fugitive
Using the truck coils, the plugs are gapped at 25, the highest gas off the street I can get is 91 and fuel pressure is 58 when the vacuum is off the fpr. I have 2 walbro 255 in tank. Fast fuel rails -8 feed and using the stock feel as a return. Meth hasn't really been tuned in but is set to come on at 10psi and full at 15psi.
You have multiple problems. Something mechanical may be going on (probably), but a prerequisite for being a good tuner is knowing how to diagnose mechanical issues. This means your tuner is incompetent on top of whatever other issues you have.
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Old Oct 5, 2018 | 08:30 AM
  #22  
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Originally Posted by NicD
Do NOT disconnect the charge pipe and try to make a pull unless you want to potentially hurt the turbo in the process.
This isn't the 80s anymore. Common turbos spin much faster with boost than without.
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Old Oct 5, 2018 | 10:36 AM
  #23  
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Originally Posted by JoeNova
This isn't the 80s anymore. Common turbos spin much faster with boost than without.
Seriously? I've personally seen turbos eat themselves, new BWs and Precisions because a charge pipe came off and the owner didn't realize it. This is nothing new and it has nothing to do with not being the 80s.
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Old Oct 5, 2018 | 10:38 AM
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Originally Posted by The Fugitive
What else is a sign of valve float? I thought once it floats it won't recover? Also the guy at the tuning school on youtube said it would show in the rpms tuning school video talking about valve float with hptuners
Your graph looks like valve float, also having the exhaust change it's sound as a tell tale as well as it not accelerating as fast through the RPM range up top as it did in the lower RPMs. I don't care what the tuning school says it's not always true.
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Old Oct 5, 2018 | 10:39 AM
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Originally Posted by brandon6.0
check grounds at the back of intake. They can cause all sort of crazy things.
This is a good suggestion, seen this many times as well.
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Old Oct 5, 2018 | 10:41 AM
  #26  
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As far as I read, I didn't see you say how much actual time he spent tuning it. Lots of people said the tune was a mess. I didn't even look, but I do know some tuners (mostly bad ones) will tune wot first. Most of them stop right away if it's not going well, tell you there is a problem and demand payment. Tell you to come back when it's fixed.
Imo, it sounds like there is some issue going on, but I would probably find a different tuner as well. If he doesn't spend the time to get the remainder of the tune correct in this type of issue, he is a shitty tuner. JMHO
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Old Oct 5, 2018 | 12:54 PM
  #27  
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Originally Posted by NicD
Your graph looks like valve float, also having the exhaust change it's sound as a tell tale as well as it not accelerating as fast through the RPM range up top as it did in the lower RPMs. I don't care what the tuning school says it's not always true.
Not doubting you at all. You and all the others are getting me to research a lot of things and that is one that I came across. I will take the valve covers off and check things out on Sunday as tomorrow I will be out for most of the day coaching youth football. Quick question though will valve float just happen in drive/gear or can it also happen during revving? This will let me know if I should turn the car on and record the valvetrain and rev it up.
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Old Oct 5, 2018 | 02:37 PM
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Originally Posted by The Fugitive
Not doubting you at all. You and all the others are getting me to research a lot of things and that is one that I came across. I will take the valve covers off and check things out on Sunday as tomorrow I will be out for most of the day coaching youth football. Quick question though will valve float just happen in drive/gear or can it also happen during revving? This will let me know if I should turn the car on and record the valvetrain and rev it up.
You can't see valve float just by looking at springs, well unless one is broken which is always a possibility I guess but it happens at higher RPM especially on turbo cars with the hot side backpressure on the exhaust valve. I would measure the installed spring height and calculate how close to coil bind you are at peak lift, you may have to shim the valve springs to get a higher seat pressure, etc. Might not be a bad idea to measure your current spring seat pressure at the current installed height as well to see if those valve springs are good.
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Old Oct 5, 2018 | 04:21 PM
  #29  
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Did you check fuel pressure under a load in the upper rpms?
Id check for a voltage issue also if it were me.
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Old Oct 6, 2018 | 02:28 PM
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Originally Posted by NicD
You can't see valve float just by looking at springs, well unless one is broken which is always a possibility I guess but it happens at higher RPM especially on turbo cars with the hot side backpressure on the exhaust valve. I would measure the installed spring height and calculate how close to coil bind you are at peak lift, you may have to shim the valve springs to get a higher seat pressure, etc. Might not be a bad idea to measure your current spring seat pressure at the current installed height as well to see if those valve springs are good.
So would just revving it and watching idle and listening to the valvetrain help me to single it out to know for sure it is that? I just want to be 100 on it before spending money. But I will have to get the tuning part cleared up before that right? Take it in steps... Speaking of steps if you were going to tune a car how where would you start and go to before finishing the tune? Would the VE table be the last thing to be adjusted? I don't know jack on tuning so the steps on would help for my knowledge.
Originally Posted by tech@WS6store
Did you check fuel pressure under a load in the upper rpms?
Id check for a voltage issue also if it were me.
The tuner records the gauges as he is doing pulls and he said it was all good. As far as voltage I don't know, I have just the stock gauge that isn't precise but it normally stays somewhere to the right of center.
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Old Oct 6, 2018 | 03:37 PM
  #31  
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Originally Posted by NicD
Seriously? I've personally seen turbos eat themselves, new BWs and Precisions because a charge pipe came off and the owner didn't realize it. This is nothing new and it has nothing to do with not being the 80s.
Turbos don't spin nearly as fast without boost. They need the exhaust volume. Resistance on the compressor wheel isn't created until positive pressure is created. Until then, the vacuum created is actually helping (somewhat) to spin the turbo up even faster.
Which basically means that every every laggy turbo setup out there is effectively running with the charge pipe disconnected until it builds boost.

Precision turbos blowing apart is nothing new.

The new borg turbos have sensor ports in the compressor housing for turbo RPM.
Guess what? They don't spin NEARLY as fast without boost. Data is out there.
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Old Oct 8, 2018 | 12:53 PM
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Originally Posted by The Fugitive
So would just revving it and watching idle and listening to the valvetrain help me to single it out to know for sure it is that? I just want to be 100 on it before spending money. But I will have to get the tuning part cleared up before that right? Take it in steps... Speaking of steps if you were going to tune a car how where would you start and go to before finishing the tune? Would the VE table be the last thing to be adjusted? I don't know jack on tuning so the steps on would help for my knowledge.
No you need to pull a valve spring and check installed height, seat pressure, etc. At that point if there is room to go or seat pressure is a bit low I would be shimming the springs and trying again on the dyno to see if there is any difference.

As far as finishing the tune I have no idea what the reported a/f ratio was or anything like that since the graph doesn't show it. However If somebody brings me a car that has a mechanical issue I tell them it needs to be fixed before anything else happens and I stop right there. Lots of tuners have a different order they like to do things in but that VE table is pretty rough and since that directly controls fueling and estimated airflow/load it obviously needs to be dialed in pretty early on before adding timing.
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Old Oct 8, 2018 | 12:55 PM
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Originally Posted by JoeNova
Turbos don't spin nearly as fast without boost. They need the exhaust volume. Resistance on the compressor wheel isn't created until positive pressure is created. Until then, the vacuum created is actually helping (somewhat) to spin the turbo up even faster.
Which basically means that every every laggy turbo setup out there is effectively running with the charge pipe disconnected until it builds boost.

Precision turbos blowing apart is nothing new.

The new borg turbos have sensor ports in the compressor housing for turbo RPM.
Guess what? They don't spin NEARLY as fast without boost. Data is out there.
Yes that's true most turbo failures from over spinning occur due big boost leaks, etc but I would still never suggest just disconnecting a charge pipe and making a pull and no turbo manufacturer would either. I'll be sure to tell the next turbo manufacturer though that I read it was OK on the internet to do so when it needs to be sent back for a rebuild. LOL
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Old Oct 11, 2018 | 05:38 PM
  #34  
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With valve float is it RPM based or load based with RPM?
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Old Oct 11, 2018 | 06:24 PM
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A valvetrain has no idea what load the engine is under. It DOES, however know full well how fast it's going AND whether or not it can hold up at those speeds.
Valve float is also related to cam ramp design. A correctly designed and engineered cam will float the valves later than a cam not so well designed, with the same springs
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Old Oct 11, 2018 | 06:27 PM
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IME turbo cars can hang the exhaust valve open once the backpressure gets up high enough


guess we gonna need some desmodromic valves soon
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Old Oct 11, 2018 | 06:30 PM
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Originally Posted by truckdoug
IME turbo cars can hang the exhaust valve open once the backpressure gets up high enough.
Guess we gonna need some desmodromic valves soon
Yeah I was ***-U-MEing a NA engine. Boost opens up a few more cans of worms.... Good point Doug!
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Old Oct 15, 2018 | 03:24 PM
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Okay so I managed to get some graphs of the last runs before I made this thread. I am obviously using hydraulic lifters and have read that with valve float it would run terrible after it floats because of the lifters get stuck in a sense would making back to back runs without giving them time to rebound be possible without any changes from before it floated? Also ran it in first gear all the way up to redline without any issues and it pulled all the way through with no hesitation or stubble. Next I will try recording it and making a pull in boost to see if I notice anything. The 409.98hp graph was the last one he did after he played with the tune to smooth it out. He just put the 450 tune back in because he couldn't figure it out. Could the problem with the tune and running lean cause some issues? He doesn't use his innovate and goes off my wideband but I have been reading also that my wideband might be in a bad position as it is before the turbo and not after so I might be off a couple of points if what I read is true.

combined

first one I think

second one

final one of that day
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Old Oct 15, 2018 | 09:29 PM
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What springs?
I think you are thinking way too complicated.
Test a few things at a time but dont change anything yet.
Test voltage at battery at alt and at fuse box
Test fuel pressure through whole run

Those 2 will get you alot of info that can cause issues also.
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Old Oct 16, 2018 | 12:22 AM
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Originally Posted by tech@WS6store
What springs?
I think you are thinking way too complicated.
Test a few things at a time but dont change anything yet.
Test voltage at battery at alt and at fuse box
Test fuel pressure through whole run

Those 2 will get you alot of info that can cause issues also.
Just checking possibilities as I run though the checks. I will get on testing the voltage because that is easy enough. I also have 2 fuel gauges so that will also be easy just have to record it so i can pay attention to other things. Cam specs are duration 232int 240exh lift .595int .608exh lift. Springs are patriot dual golds (.650 lift) probably 4-5k miles maybe less on them. The car got built and tuned in GA and drove across country to NV with no issues. No high revs the entire drive and went to the dyno here in town with the issue at hand so the car has pretty much only seen that and hasn't been driven much at all
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