low egr flow code 0405
The EGR valve is designed to accurately supply exhaust gases to the engine without the use of intake manifold vacuum. The EGR valve controls the exhaust flow into the intake manifold from the exhaust manifold through an orifice with a PCM controlled pintle. The PCM controls the pintle position using inputs from the Throttle Position (TP) sensor, the Manifold Absolute Pressure (MAP) sensor and, the Engine Coolant Temperature sensor. The PCM commands the EGR valve in order to supply the correct amount of exhaust gas recirculation for the current engine operating conditions. This can be monitored on a scan tool as the Desired EGR Position.
The PCM monitors the position of the EGR valve through a feedback signal. The PCM supplies a 5.0 volt reference and a ground to the EGR valve. A voltage signal representing the EGR valve pintle position is sent to the PCM from the EGR valve. This feedback signal can also be monitored on a scan tool and is the actual position of the EGR pintle. The Actual EGR Position should always be near the commanded or Desired EGR Position.
The PCM turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
A last test failed, or current DTC, clears when the diagnostic runs and does not fail.
A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic.
Due to the moisture associated with exhaust systems, the EGR valve may freeze and stick in colder weather at times. After the vehicle is brought into a warm shop for repairs, the valve warms and the concern disappears. By monitoring the Actual EGR and Desired EGR Positions on a cold engine with a scan tool, the fault can be verified easily.


